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Well its been a while but I am back. Finally got my hands on another old-school car after much going back and forth on several other choices. Car arrives in mid-May. Has a 2M and 5 speed but will be swapping out for modern drivetrain later on.

So point of having it stop is to have it driving is so it can be moved around. Driving a project is a good motivator too Point of being able to stop is to drive it outside to give it a good clean underneath, mainly so we can see whats under there and dont get filthy while working on it This car was driven a lot on wet gravel roads. There was a LOT of dirt underneath Quick tidy of the 14x7 and 14x8 Cheviots while they are off with some fine scotchbrite to get the worst of the oxidising off Some blue springs and matching blue AUSTRALIA RIDES MONROE GAS shocks in the rear. Pretty sure both he springs and the shocks are completely shagged from carrying around the LPG tank but interesting to see. This thing is an absolute whale compared to the rest of the fleet Gave it a wipe down with a waxy towel Swept out and tidied up stuff And shuffled everything back to bed

Right then. Booked in for cert inspection in two weeks or so. This is the remaining list which I hope to cross off one item a day.

Hi Peter; You mention that you plan to nickel-plate the lovely radiator-shrouding that your Dad has fabricated. My information suggests that Bugatti radiators were customarily finished in an alloy called "German Silver". This may not necessarily apply to the T59, but it may be worth checking out before you get any plating done. The other thing that might be important to understand is that modern nickel-plating is NOT the same as what was used in pre-War Europe (the modern version was invented in the USA, and was only used sparingly there until after WWII). The 'old school' nickel-plating used on Bugattis used a process nowadays known as "electro-less nickel-plating". You should be able to find a workshop in NZ that will still do it. The result is soft and has a satin finish that will buff up quite well, but it is much more durable than the thin, shiny and brittle modern equivalent. You need to specify a minimum coating of 12 microns. The original GP Bugattis didn't have plating on many of their steering and suspension parts, instead leaving the steel in polished form. Die-hard authentic Bugattistes will still opt for this, but you need to devote regular sessions for careful application of moisture resistant coatings to the polished parts, and keep the car in a low-humidity environment. Old school nickel-plating may be a practical option, but - whatever else you may decide - please don't plate your front axle! That would constitute a cardinal sin!!! Your CAD drawing of your proposed steering box appears to differ visually from the T57 steering boxes that I am familiar with - maybe that's the case for T59 steering boxes, but I wouldn't know. The T57 steering box has radial strengthening ribs between the main gear-housing and the attached boss around the drop-arm actuator. I only know this because the steering box in my T49 project is actually off a T57, and it looks quite different to the usual touring Bugatti steering boxes that were fitted to T40, 44, 49 etc., which also look more like your CAD drawing. I'll attach a pic of a T44 and a T57 steering box to show you what I mean. Very excited to see the progress that you're making! Cheers, Michael Anderson

Old guy next door who loaned me that big van, died a couple of years ago, and his daughter isn't really coping with home ownership. She's been away ~3 months looking after an ex who was having heart surgery. So I had a bit of time to think as I wombled around doing this, and concluded doing something for a neighbour was pretty appropriate for Anzac day.

last month or so Kirsty and I have been poking away at this Got the interior back together, the Torana seats look pretty cool in brown, but there is no reclining function, they only bolt to two of the HQ factory holes and there are bits of wood under the two feet, so some factory or better seats are on the list now too. Seatbelts as well. Got it running off a boat tank off the key reliably, and next task is to make it stop so at least it can move it self around relatively safely. I like having projects be drivable, I like that they can do their main function, lots me think they are pretty much done apart from some petty technicalities. Started bleeding from the master as the pedal felt like the piston was stuck. No fluid exiting from the front port (rear brakes), rear port (front brakes) seemed fine. (Notes for later reference: PBR alloy master, cast iron front callipers, drum rear) Yep - was stuck down and full of schmoo. Got it professionally line bored Assembled it with lots of rubber grease and 'rebuilt' the brake booster Tidied up the engine bay a bit more as well Aaaaand now it leaks fluid into the booster when the pedal is pumped.. I may have assembled it wrong but i suspect one of the seals is blown/nicked or the bore is pitted somewhere (looked fine). Will need all new brakes at some point anyway so ill try to find a kit for cheap, or a new master even (seems they are around $300 from the usual places)

First job ticked off. Welded up a box for the gearbox cover. The only thing it does is provide access to the selector uni grub screw. Even that's pointless if when taking the engine and box out I slide it backwards. If the engineer asks me to weld it in it wont be a big deal. Just a faff around with making sure it doesnt catch fire. I have to put the rear seat back in sans some springs in the middle. No biggy.

I made the handbrake cable bracket. I can make the cable outer touch the propshaft flange, so I'll make some brackets to hold them away. I'm fairly confident they wouldn't touch by themselves anyway... I must decide how I want to marry the Triumph handbrake lever to the toyota cable so it's still adjustable. The handbrake is offset to the drivers side, so the cable 'just' misses the propshaft.

Went out this morning to pull the front bumper off and check out how things look. Got carried away but at least i know most of the front end is in good shape now.

I picked up the engine wednesday and got bizzy after work. Mmm shiny Outside not so much - I think I prefer this, because it'd fuck with me if I only had some parts that were super shiny on the outside. They skimmed the head, checked for cracks and heat issues, and only found minor pitting on some valve seats which they lapped out. Forgetting that I hadn't done this ahead of time, I went through a soapy water -> water rinse -> brake cleaner -> fresh oil routine to make sure the engine gets as little extra iron in its diet as possible. The valve stem seals go in with a socket and extension + oil... I uh accidentally put a used one in at once (visible at bottom of image above), because for some reason past tom put an old one next to a fresh one... Special tool 09916–14510 Special tool 09916–14522. If I had to change this I'd make it a little longer. The first one went in reasonably easy. I used some shitty aliexpress tweezers (might as well be made of slices of takeaway container plastic) and grease to hold the bingles in place. It made me think that this would be easy... Turns out almost all of them gave me a fight. The bingles HATE going into position and the intake side is even more of a bitch as they need to seat deeper. They'd wiggle free, pop each other out, stick to the tweezers or whatever else I put in there, and just generally be a bit of a bitch. The tool I printed left too short a window on a couple of them to keep a piece of material in there to hold the bingles down. I tried a bunch of tricks, including putting foam in the special tool and in a socket, but ultimately the best technique was to just struggle and eventually get there. The next day we aimed to get the head and the block together. We got the shop to do the rotating assembly and I think it was well worth it. Before we could put the head on there were a couple jobs we wanted to do first. First, the oil seal housing. Some internet sleuthing tells me that Threebond 1217G is equivalent to Permatex Ultra Grey. Special tool 09911–95010 helps get the seal onto the crank. Girlface finishes off cleaning the breather plate and we get that back on too. While we waited for the sealant to cure, we got the engine set up on the hoozitchacallit. Then after an hour we came back and torqued to spec. Wiping down all surfaces with brake cleaner, we busted out the dowels and head gasket... and then the engine got marginally larger! The head bolts are next. We got fresh new ones under the assumption that the old ones underwent enough plastic deformation to be unusable, but I haven't actually checked. 20 Nm, then 40Nm, fine. But then +60 degrees, which introduces unhappy metal sounds and vibrations, which is really disconcerting! And then another +60 degrees which put us completely in anoos puckering territory. Fuck me I'm glad that's over and nothing broke. Today, I set my sights on the camshafts, sprockets, chain and oil cover. I still hadn't disassembled and cleaned the camshaft parts so that was the first job. Gingerly separated the cams from their sprockets in a vice, then cleaned in the parts washer before rinsing thoroughly with brake cleaner and then a further rinse in fresh oil. The exhaust camshaft was a lot simpler to clean The intake camshaft has a bearing at the sprocket end, just the one, I guess because there are some complex oil gallery stuffs going on there. The old bearing felt fine but I grabbed a new one anyway, it's only one size. Then the cams go in! It was ambiguous in the manual whether to use oil on the bolts but I thought yes and the internet backed me up so that's what I did. Kelv later told me his gut said no. So Kelv, if something fucks up here, you were right. It was at this point I tore the garage up trying to find the crankshaft key. It gone . I remember seeing it at some stage so I can't imagine it has gone far but ugghh what a bummer, let me keep assembling god damn it! I kept going anyway and got the chain, guides and tensioner set up per the manual. Before I torqued the tensioner down I tested that everything can be removed with it in place for if I find the key / need to disassemble the head later, so that gets the ol' paint marks on the bolts treatment. The other annoying thing: the machinist said to check the valve clearances due to the lapping. I slightly fucked it up (measured at parallel instead of perpendicular because the above image didn't load first time and I'm a numpty) but I got a 0.2mm in (good) but not a 0.25mm in (bad). I also wanted to get the chain properly set up so I could start rotating the lobes into the correct positions for measuring so that annoyingly threw me off today. I'll find some way to measure those little bastards tomorrow though. I really hope I don't have to wait for new tappets and/or key from Japan... But anyway progress is progress!

However, during the pre purchase inspection I picked up a few things in the engine bay and suspension wise that placed some doubt on how far the mechanical restoration had been taken. Nothing major, but just little signs that some items still needed attention. On getting it home, the first thing that I did was to fit an electronic unit to the existing distributor in the hopes of resolving an intermittent misfire. We then clocked up about 1000km during which time I was almost constantly fiddling about to try and get the timing right. In desperation I eventually pulled the dizzy out for a closer look and discovered excessive play in the shaft, so I ended up ordering a brand-new distributor from MiniSport in Adelaide. The new distributor came with its own set of electronic internals already fitted so the old unit went into the parts bin. This solved the misfire, and we ended up enjoying another 500km of trouble-free motoring until one day the Moke just suddenly cut out and left us stranded at the side of the road. Luckily, we were close to home, so I walked the rest of the way and returned with our Holden ute and a tow rope. After a bit of troubleshooting, I pinpointed a fuelling issue which turned out to be a faulty float valve. Got a new one sent up from MiniSport and we were back in business. Shortly after that the actual carby started playing up - again excessive wear - and we ended up ordering a reconditioned SU from MiniSport. Since then its literally been an annual oil and filter change and the fitting of a new battery and we are now up to around 2400km of travel that we have undertaken since purchase. And that pretty much brings us up to this point in time. In my next update I'll cover some additional maintenance work that has happened over the past few weeks. And no one likes a pictureless update so here is a group photo of our small fleet:

We have owned this little Moke for about 4 years now and since I'm starting to do a bit of work on it, I figured I'd start a thread as it might be of interest to others. So, first up a bit of background. When we lived in NZ, Mrs Flash owned one of those newish 1275cc SPI Rover Minis. It was a Jap import that someone had done quite a bit of back dating on. A lot of the changes were fairly subtle, but the most notable things were the fitting of 10-inch Watanabe rims to replace the original 13-inch units and the removal of the modern dashboard that was replaced with a classic centre mount speedo. The car was a little rocket and super fun to drive. Sadly, we made the decision to sell it before heading off on our Australian adventure and last I heard it was somewhere in Christchurch. So fast forward a few years and we are now permanently OZ based and looking to get back into some classics. We often thought back to the fun that we had with that little Mini and decided that owning another little Leyland would be good. The climate over in tropical Queensland lends itself to something a little more open and so we set our sights on a Moke. After checking out a few we ended up pulling the trigger on a fully restored 1100cc powered 1974 Californian look alike that was going for reasonable money. When I say reasonable I really mean that after doing my own sums I concluded that I couldn't have restored a clunker to this level for the money that was being asked. So, after swapping a few calls with the current owner together with the studying of some detailed photos a "deal in principle" was struck pending final inspection. We grabbed a hire trailer and headed south down to Noosa hoping to be returning with a loaded trailer. Gave it the once over, took it for a quick drive, some cash changed hands, and this happened: In my next update I'll talk about the maintenance undertaken to date and then a little bit about the current work being done. Thanks for looking.

It’s at this point you need to take a deep breath.

MX5's can fit car engines np! Such a practical car.

Soo i did some backyard hardness testing with various tools and the housing with the BIG wear marks or step wear whatever you call it is easily scratched with relatively soft metal, slightly harder on the unworn surface on the outside but still scratches, another plate will not scratch at all with the same tool (screwdriver), (not very scientific haha), but the plate that scratches easily and is worn, shows signs of having been sanded or something in the past. This leads me to believe someone may have surfaced one or more plates and ultimately removed some of the surface hardening, i could measure widths as well and other things but it still remains that ill need new plates anyway due to the cracking and exessive wear, potentially i could save one but ill see...

Uncle Neemia has been working away at this, one more bulkhead to go in, then it will be “flowcoated” with gel coat to make it smooth, and then the floor can go down, the flooring plywood will be encapsulated both sides with fiberglass, as much as I dislike wood, I couldn’t justify solid composite (coosaboard) material and I didn’t want soft foam core flooring.

When we purchased the little Moke it had only travelled 1614km since being restored born witness by the odometer reading on the brand new Speedo. The story goes that a father restored the Moke for his disabled son. The son was wheelchair bound and old mate had even fitted 12 volt rams to the rear hinged fibreglass roof so that he could get the youngster in and out of the passenger seat. Problem was that the youngster didn't have much upper body control either and nearly fell out of the Moke on the first outing. The family got such a scare that the Moke got parked up for a while before they sold it on to a young fella from Noosa. I think that the new owner fell in love with the idea of owning an old classic without realising that it isn't like driving a modern hatchback with all the mod cons. He was also not mechanically minded so he ended up farming the maintenance out to a local mechanic and after receiving a few repair bills the novelty of owning the Moke wore off. And its at this point that Mrs Flash and I stepped in to take over the reins. So, both inwardly and outwardly the Moke looked absolutely immaculate as borne out by the below photos that I saved from the original advertisment:

1000km post run in oil change time. Then I took it in for some surgery on the exhaust. I got sick of playing around with it so like a coward I farmed it out to a zorst wizard. There was much choppy chop and a quieter centre muffler was grafted in. Still sounds good but is now bearable to drive. Wizard made multiple angle adjustments to clear the diff and brake bias valve and torque arm. One problem to report: Whiff of antifreeze when the heater is on. GROOOAAAN!! Looks like dash out in my future.

If anybody is going to call @yoeddynz a cunt then I'd appreciate it if you put the word rad in front of it. His embarrassingly lame MS paint drawing dumbing it down to my level worked and I now have a proper shift pattern. Happy days.

New beam’s laminated and machined from @Ned’s 3d scans, amazing outcome for such a big surface and “low cost” scanner Realising I don’t have enough talent for structural fiberglass work, talented uncle Neemia from work took over and is doing an excellent job, a layer of glass is over the inside of the hull and the beams bonded in place to be laminated over the top of.

This is not my car. Im just the low rate mechanic. What i knew about this car was: My Father in Law, Bill, has 'The Holden' in a lean to shed. Kirsty learned to drive in it, and shes always wanted it and Bill said she could have it one day. It has the engine and gearbox (exact details unclear) from the Torana her older brother rolled when he was 16 'dodging a rabbit' on a gravel road. Its been in the shed pretty much since they moved into the 'new house'. He used to bring it out sometimes to wash it but hasnt for a long while. She put her name on it a few years ago and sent me a pic. My first and only view of it till now. Then a couple months ago, he said 'come and get the Holden' So, we did.

Lush, our hx prem (was Mrs' uncles) is also from fielding, had the floods go through it in the mid-late noughties then we picked it up in 2009 and its followed us around waiting for love since. Yours appears in much better knick, hoping your progress motivates mine

k24 pretty easy to get 250hp at wheels. stock engine with cam upgrade and good bolt on's

I'm all good with the current safety inspection of older cars, one thing I though.... I think there should be slightly more leniency for the testing of brake imbalance on old historic /classic.. I want the convenience of going to a vtnz, but I don't want the ballsache of having to get a 50 year old braking system to be as accurate and repeatable as a modern day equivalent when the car weighs under 700kg and probably couldn't do a 17 second 1/4 mile..

Drivers A pillar is no good. Fixable though. Found a hole under the wiper panel too, will see how bad that really is when i pull the dash out. Not looking forward to it tbh.

I vote no boat hipster stuff till v8 corolla is driving

Since day one of ownership the Moke has always whiffed of fuel when parked in our garage. At first I attributed the issue to the cork gasket on the fuel cap which was badly shagged. I ordered a new one from Minisport but it made no difference. I began to notice that the smell was particularly bad when the tank was anyithing above about half full. We lived with the problem for a good while until one day I decided it was time to do something about it. Crawled underneath and removed the under tank cover plate for a quick look see. Sure enough there were signs of old fuel drips on the inside of the cover plate. At this stage I suspected the problem to be the sender unit rubber seal that sits on the side of the tank. So out came the tank and I removed the sender unit and replaced the seal. Sadly still no luck. In desperation I decided to drop the tank one more time, then filled it up with fuel to just past the sender unit to see what would happen. And .... a slow leak from one of the spot welds that hold the tank sender locating collar in place. I ended up chucking some JB Weld over the spot and that solved the issue.

The ECU has arrived, consider me impressed. The micro USB is a bit janky, but that's neither here nor there. It's been fitted with a VR conditioner and configured to suit the Toyota 24+1 trigger setup. It connects to TunerStudio which I'm quite happy to see has Mac support. Now I just need to resuscitate a laptop, as I don't think my Mac Mini will work very well in the car. I went and saw Max on Sunday and we stood and stared at the two disassembled dizzies for a while. The guts of the 4AGE dizzy are too big to fit in the 2TG dizzy, so it sounds like there is going to be some sort of choppy choppy sleevey sleevey action going on. We're looking at potentially cutting the 2TG dizzy off at the red line, turning the blue section down and turning the base of the 4age dizzy down to be joined with a sleeve and joining the two dizzy shafts somewhere in the mix. Max also pointed out the oil port on the side of the 4age dizzy for lubrication and told me he was gonna lie awake at night designing something in his head. I guess my next step is to start stripping the 2TG loom down and working out what I'm keeping, what I'm removing and what I'm adding, along with what is already in there that can be reused. I'm already planning to run the map sensor and IAT sensor off the AFM wiring having done this previously on a Silvertop to Blacktop 4age swap, and I know I'm gonna need some more injector and ignition wires.

Next lil patch prepped

Inspiration for the next build?

Fuck, I must have spent at least 4 hours grinding the remains of those spring mounts off. There were so many spot welds, I basically has to turn 90% of it into dust on the floor.

A bit more progress with a fillet piece welded in and the sheet metal replaced covering over the fish plates etc. I have also replaced the section I had to remove in the rear seat for the top trailing arm on the drivers side.

Coffeepot only just fits on the gas cooktop and disasters have struck, a few solutions have been tried but didn't really work, a stainless sheetmetal idea has been floating around in my head that holds the pot up and directs the heat to the pot but with only basic cutting tools I never managed to get far, having just managed to get my cnc router running on sheetmetal, this was a golden time to put a brew on. As @ajg193 asked about my process, I've taken a few photos along the way. First up draw a sheetmetal part and create toolpaths in Fusion, I also make the stock as a seperate body so the machine can place workholding holes in useful places: The idea of this design is the smaller tabs project off the cooktop grill to support the pot while the skirt and larger tabs direct the heat. First machine op, g clamp 0.55mm sheet to the bed and drill 4mm holes: Second op draw fold lines: And finally cut out: This was bit of a disaster, personally I hate working with stainless but I also want coffee, now! Knowing plenty of coolant was compulsory, I got ready with a can of crc, of course this turned into a flame thrower after 50mm of cutting and by the time I hit stop the cutter was toast, I gave it more cutting depth to shift to undamaged flutes and went back to the messy option of heaps of cutting oil, the mdf spoil board was getting pretty smokey by the end of the cut but we got through. Clean off the burnt mdf, add some folds and done: Test run confirms the idea works, but I think improvements are possible. Turns out the tabs didn't quite like the weight once the heat came on and I think a change to the wider tabs could maximise the surface area for heat transfer....... Well, at least the pot won't fall over so easy now

This is kind of random project thread worthy. So I’ve owned this old single axle car transporter for over 20 years (apart from a short period where a mate owned it, then I bought it back). In about 2005 I gave it a rough wire brush and painted it tractor red and put a new timber deck on it (necessitated by a mates Fiat 131R almost falling through the rotten old deck). I’ve been meaning to give it a refurb for ages, but it kept passing wofs and just looked like shit. It progressively got worse until @azzurro borrowed it and it had some structural failures where the spare wheel mounted (coincidentally while also towing a Fiat on it). He kindly patched it up before returning it but it needed attention. After moving back up north I decided it was time to tackle it and strip it right down and give it a birthday. Fix a few bad welds. Paint, new electrics, new deck etc. Anyway. After a few solid weekends of work it’s just like a new one. P.S. if you want to buy it, hit me up. It’s only small (suit Viva, 1200, Escort, Starlet etc).

Triggers for the ecu. I couldn't use the stock 5M dizzy because it sits exactly where number 1 throttle needs to be. So after a bit of indecision and fucking around I decided to run a crank angle sensor off the front pulley. I machined the inside of the pulley to an accurate size then I made a boss to press into the pulley. The pulley is cast so I can't weld anything to it. She's a fucking tight fit in the pulley so it ain't going no place. By pressing this hub into the inside is not affected by the rubber isolation layer which can cause erratic triggering. I'll laser cut a trigger wheel and use it to accurately drill 4 mounting holes. Then all I have to do is mount the sensor off the front of the motor somehow.

Stoked to have met the Retropower team this week - the cars are unreal in the flesh.

I lifted the rear subframe off. Feels like one of those photos showing off the big fish I caught... With the car like this it made it really easy to measure between the front and rear lower ball joints to find the wheelbase on the drivers side was longer than the passenger side. I suspect it's because I built the alignment jig for the two front mounts on the yellow car, not this one. I had oversized the holes that the studs come through to allow some wiggle room, but I need to take a further 4mm off both sides. Once I can get it on a wheel alignment machine to make sure it's straight the studs will get welded in solid. I've started cleaning off the last of the underseal. I've got to also remove the remains of the original spring seat reinforcement.

While I've got the underside of the car right in my face, I've been using the hammer to close up any gappy seams and straightening edges. Because I can. The seam at the front end of the sills were a bit squashed from jacking so I knocked and pried them back into shape. While doing that I noticed some pinholes in the flat panel that joins the bottom of the front wing to the seam on the bottom of the sill. I decided to remove that panel. It's basically an 'L' shape so real easy to make a new one.(I've made the new ones using slightly thicker metal) The drivers side sill end was quite pitted under that flat panel because debris gets stuck between them. I cut that out too, it's also flat. It was in AMAZINGLY rust free condition in there. It seemed to be evenly coated with a dark grey primer, this shell must have been dunked in a vat of this primer at the factory for it to be in there. Just for good measure I flooded it with Zinc primer. I did the passenger side too, just to check it was in even better condition. A little pitting, but no pinholes. I tried to take a photo inside but my phone didn't want to use the flash.

Sump baffle. Anyone who's driven the misery Inducing stock 4M will know that the stock sump baffle setup is a bit shit. You don't even have to be hard on the brakes to get the oil light to flicker on. And besides all that the stock baffle wouldn't fit now anyway. So I made a new one that might work a bit better to keep some oil around the pickup under braking. Let's not kid ourselves and think that acceleration is going to be an issue. It won't. The baffle sits across between the pump and the pickup. The red lines on the block indicate where it sits. Now I'm going to paint it

This make some things easier.... I bolted the don't-fall-on-me props on so they can't accidentally be knocked out. It's a bit bottom heavy with all the suspension still attached so it does want to come back down.

Oops. I was just going to post a li'l update since things have slowed down while I wait for stuff, but I now realise I forgot to share some stuff. We disassembled the engine. It's otherwise fine really. The oil pump housing halves look fine fortunately, no scoring or anything. The pump gears themselves are impregnated with bearing material, they still turn inside each other without much resistance but without a reference I don't know if they're meant to be smoother ;). The block's journals aren't happy. You can feel the scoring on two of them, one is particularly gougey and definitely would need a grind, if it can be saved at all. At the time we were unsure if we could just use as-is but since then I've been learning some stuff from HP Academy and uh yeah that wouldn't fly I've dropped the block off to some reconditioners in welly. They asked for the rest of the rotating assembly so I slapped the caps on in 5 minutes in what I hoped was the right order (it wasn't) and went over there with Andrew. One of the first things Engineman asked was "want us to try save the crank?" We just assumed it was toast because of the overheating discolouration. I mean maybe it is, but if these guys can save the crank then that pays for the cost of saving the block! It's great to have "good news" dangled in front of me for once! That said it could easily just go in the other direction if the block can't be saved. Engineman didn't seem too bothered about the damage, but said it might be a PITA due to one side being aluminium and the other side (caps) being steel. We'll see what he says, this is a blocker for plans going forward because if we have to buy a block then it's probably cheaper to buy a whole new engine (which isn't cheap!). A brief diversion into engine swaps. A swift turbo engine swap would be nice, but honestly one of the fun characteristics of this car is its little 0.6 litre engine which somehow manages to make this little thing hurtle around faster than it should be able to. I wouldn't hate a K6A or something in there (if it could fit...), but it's a lot of fun to have this little angry thing make its noises and confuse people when the bonnet is up. ANYWAY. Here's all the bits strewn about. Consolation prize: expensive aftermarket coils. I have since sorted out the mess a bit. Andrew cut open the oil filter I'd put on the car after it had arrived from Japan, the one attached to the engine when it started quacking, and yeah, sparklies. No surprises there. It looked like a pain in the arse but in the absence of anything to do I picked up the saw afterwards and sent it on the old filter that was on the car when it arrived in NZ. Here's @kws's hands modelling for us. Oh my. Okay Heckies So uh yeah I bought a lemon. Kelv cheekily admitted that he was glad that I'd won the car. Fair. That said, I'm strangely not mad. Nor am I put off the car. I just want to fix it and get back in it. That's got to be worth something to find out about your relationship with your daily driver. More importantly it tells me two things 1. I didn't break my car. 2. The question of "how did I break my car?" is no longer present. On the surface this seems like a shrug of a point to make, but it's much deeper than that. If I didn't find this out I'd probably never be comfortable driving this car hard again - or possibly any car. Maybe that's why I'm not mad.

Been driving around some more. 2200-2800 rpm is punishing to cruise at. Transitioning through this band is fine and generally it makes bad-ass old car tunes. The rear muffler is a straight through bullet style and this needs to change, I think. I have a new problem with clearance though. The exhaust isn’t banging the floor anymore but now the rear axle housing is banging on the inverted U section. I think I need to ditch the slip joints and weld flanges in instead. This will give me some more wiggle room to play with angles before welding the flanges on. Also I may investigate adding another leaf or part leaf to the rear springs. They are so soft I can make the diff housing touch the bump stops (and exhaust)by pressing down firmly on the boot! Increasing ride height is not an option. Servo pic: 8.8 l/100km on this one. I was expecting 10-11 so call me pleasantly surprised.

Bit of a mockup

Havnt updated for a while. Been in the US living up the Freedoms. Ive been working on a lot of CAD over the last 1-2years and have just recently bought a massive 3D printer to make casting patterns. The plan is to stock pile patterns and then hit it hard when Im back in NZ Currently doing patterns for the crankcase. I'll update more on Instagram. @Barlow.Jobs

Finished! Bit of machining porn for you!

Dropped the second half on with no drama. So its all bolted up now and ready to go to the foundry at the end of the week. Nailed it Thats like 1000hrs work right there!

The first mould didn’t work out! Mixing the sand in small batches didn’t work out. I couldn’t mix the sand fast enough to get an even mix so ended up with layers that didn’t go hard. 70kg of sand for the garden. Employed an apprentice/the mrs to run the mixer and had another go. Second attempt worked pretty well. Sand started going off too quickly again so there are a few dodgy patches. Can seal up the dodgy bits with resin. This didnt really work that well. Adding that red resin was a bad idea apparently. It would gass off and cause problems. So went to the foundry and filled the patterns there. Time to fill it up with water and cylinder cores now. Theres 165kg of sand all up! Not easy to work with!

Great success! I have a twin cylinder block and I'm pretty stoked! Been working on this thing flatout. Along with everything else though so not as much done as I had hoped! Made a full 8 cylinder pattern. Got this machined at Jacksons electrical who do a heap of patterns for us at work. Turns out Rookies mate works there so he did a real sweet deal. Did a good job too. Guys at work Duratech coated it. Awesome stuff to sand down, smooths everything out.