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Zac's 1998 RX7


ProZac

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Squeezed in a couple more hours today.

 

Got the oil injection valves plumbed, They've got check valves built into them (which I've just realised I've forgotten to check!), the plumbing on them is just for evaporation emission purposes I believe. Added in the line which goes to the fuel pressure reg control solenoid too, as I won't be able to get to it later.

 

IMG_20150813_180820_zpsfulyuul3.JPG.d2dec30d7424e03ae9becf83f27f90cc.JPG

 

I got the injectors in place, the solenoid block mounted, and started plumbing that in. I'll have to un-bolt it to get the loom in place, but the lines have enough flex to let me leave it plumbed up.

 

IMG_20150813_222640_zpspxp3hd00.JPG.90deb8cc503f276fab516c220ea4e1da.JPG

 

IMG_20150813_222652_zpsffb2hnkj.JPG.f062267810ef85b6aa99c7e0aea41f0a.JPG

 

All the old vacuum lines. A few of them are cracked, all of them are super hard and brittle.

 

IMG_20150813_223113_zpsrhrbc9pp.JPG.20107e806f7c5db650a19e5816a37f96.JPG

 

Air box and turbo inlet plumbing back in. I made sure to remove the rags from the turbo inlets! I got a replacement secondary turbo inlet pipe locally, guy had the check valve for the pressure chamber too, score :-).

 

IMG_20150813_222626_zpso04rdxy6.JPG.30655c45e16a4fe42615b2d39a4c008a.JPG

 

It's *possible* I might be able to start it up again tomorrow. I need one new belt as I stuffed one getting it off, and one of the HT leads was in not too great shape, so I might try to track down another set of those. I don't think I'll re-wrap the loom quite yet, as I could yet still have issues. It's not a major to get it out again and wrap it anyways :-).

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I'm glad you got this instead of me, Zac. I would have been flummoxed for a millenia but all your bill paying skills are making this tedious crap look like a doddle.

Good work.

Would love to go for a hoon in it if I could at some stage once you've got it going and I'm next in the general area.

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i had no idea modern stock tangaz had so much crap attached to them.

is it all smog gear or does any of it actually make it go faster?

im assuming if you put a Link on it you could remove all that crap?

A link removes all the emissions crap. All that extra plumbing is there to run the sequential turbos? Mazda do like to make a simple motor complicated. And doing stuff to live up the the unreliable stereotype.

However all those vacuum and extra plumbing things are there to remind us that j-ports and 51mmIDA's are they way of the future.

Great job on the build thread! Following with interest and envy.

.

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A link would certainly be a good option, and I considered it pretty hard, but they can't run the sequential turbo system out of the box, so a single turbo conversion comes along with that decision. I'm pretty sure I'd be able to get either a Link or a Megasquirt to run the sequential system, but I'd have to do a bit of datalogging to confirm when all the valves and what-not switch... And this required a running car :-). Most of the information on how to do it is in the USDM Series 6 FSM though. It's pretty tempting to give it a go at some stage, as I havent been able to find any info on people getting the sequentials going on a non-power-FC ECU... But it can;t be that hard, because the power FC can do it!

 

I'm on the hunt for another series 7 loom, as I really really dont like how hard the factory one is to work with... Where they have branched and routed things seems to make no sense, except form a budget point of view. I'll try and collect all the plugs I need, see if I can source new pins and re-build one I think, with decent covering, keep it small and route it more logically.

 

BUT, the loom that I have will get it running I hope. It's all in there and plugged in, just a bit more plumbing and finishing to do, then I can see if it goes. Fingers crossed? I've also just realised that I forgot to install the check valve in the secondary air system, so I have to remove that valve body and put that in, which requires moving a bunch of other stuff first, whoops!

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Some info for my reference later on.

 

Coolant Temp Connector:

http://www.te.com/usa-en/product-178449-6.html

 

Fuel Temp Connector:

http://www.te.com/usa-en/product-178449-4.html

 

Fuel Vapour Purge, Wastegate Control, Turbo PreControl and Turbo Control Solenoids, Intake Air Temp Connector:

http://www.te.com/usa-en/product-174352-2.html (Housing)

http://www.te.com/usa-en/product-174353-7.html (Insert)

 

Coil Loom to Body Loom Connector:

http://www.te.com/usa-en/product-174259-2.html (Housing) (Coil Loom Side)

http://www.te.com/usa-en/product-1-174260-1.html (Insert) (Coil Loom Side)

http://www.te.com/usa-en/product-174257-2.html (Housing) (Body Loom Side)

http://www.te.com/usa-en/product-174258-7.html (Insert) (Body Loom Side)

 

Oil Metering Pump Loom to ECU Loom Connector:

http://www.te.com/usa-en/product-174657-2.html (Housing) (Oil Metering Pump Side)

http://www.te.com/usa-en/product-174658-7.html (Insert) (Oil Metering Pump Side)

http://www.te.com/usa-en/product-174655-2.html (Housing) (ECU Side)

http://www.te.com/usa-en/product-174656-7.html (Insert) (ECU Side) (Original is White, but they only seem to be available in Yellow)

 

Knock Sensor Connector:

http://www.te.com/usa-en/product-174877-2.html (Housing) (ECU Loom Side)

http://www.te.com/usa-en/product-174878-7.html (Insert) (ECU Loom Side) (Original is White, but they only seem to be available in Yellow)

http://www.te.com/usa-en/product-174879-2.html (Housing) (Knock Sensor Side)

http://www.te.com/usa-en/product-174880-7.html (Insert) (Knock Sensor Side)

 

Seals for above connectors:

http://www.te.com/usa-en/product-172746-1.html

 

Contacts for above connectors:

http://www.te.com/usa-en/product-171662-1.html (Female) (16-20 AWG)

http://www.te.com/usa-en/product-171630-1.html (Female) (20-24 AWG)

 

 

 

NE and G Eccentric Shaft Position Sensors, Air Pump Connector:

http://prd.sws.co.jp/components/en/detail.php?number_s=61950003

 

Throttle Position Sensor Connector:

http://prd.sws.co.jp/components/en/detail.php?number_s=61950030 (Appears to be obsolete, but still available non-genuine)

 

Injector Connector:

http://prd.sws.co.jp/components/en/detail.php?number_s=61950043 (Appears to be obsolete, but still available non-genuine)

 

Contacts for above connectors:

http://prd.sws.co.jp/components/en/detail.php?number_s=81001428 (14-16 AWG)

http://prd.sws.co.jp/components/en/detail.php?number_s=81001429 (18-20 AWG)

http://prd.sws.co.jp/components/en/detail.php?number_s=81001427 (22-24 AWG)

 

Seals for above connectors:

http://prd.sws.co.jp/components/en/detail.php?number_s=71650210 (1.1-1.5mm Diameter Cable)

http://prd.sws.co.jp/components/en/detail.php?number_s=71650118 (1.5-2.0mm Diameter Cable)

http://prd.sws.co.jp/components/en/detail.php?number_s=71650119 (2.0-2.9mm Diameter Cable)

 

 

 

Solenoid Rack Connector:

http://connectors-catalog.sys.yzk.co.jp/yazaki-web/servlet/SubServlet_e?forward=7223-5526&plist=list&select=05

 

Contacts for above connectors:

http://connectors-catalog.sys.yzk.co.jp/yazaki-web/servlet/SubServlet_e?forward=7116-2640-02&plist=list&select=05

 

 

 

Coil Connector:

http://connectors-catalog.sys.yzk.co.jp/yazaki-web/servlet/SubServlet_e?forward=7283-8226-30&plist=list&select=XX

 

Contacts for above connectors:

http://connectors-catalog.sys.yzk.co.jp/yazaki-web/servlet/SubServlet_e?forward=7116-4026&plist=detail&select=XX (16-18 AWG)

http://connectors-catalog.sys.yzk.co.jp/yazaki-web/servlet/SubServlet_e?forward=7116-4025&plist=detail&select=XX (20-22 AWG)

 

Seals for above connectors:

http://connectors-catalog.sys.yzk.co.jp/yazaki-web/servlet/SubServlet_e?forward=7157-3648&plist=detail&select=XX (16-18 AWG)

http://connectors-catalog.sys.yzk.co.jp/yazaki-web/servlet/SubServlet_e?forward=7157-3821&plist=detail&select=XX (20-22 AWG)

 

 

 

ECU Connector:

http://www.te.com/usa-en/product-316019-6.html (28 Position)

http://www.te.com/usa-en/product-316016-6.html (22 Position)

 

Contacts for above connectors:

http://www.te.com/usa-en/product-175265-1.html (18-22 AWG) (Tin)

http://www.te.com/usa-en/product-175266-2.html (18-22 AWG) (Gold)

 

 

 

 

[Editing this as I go to keep it all in one place]

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So can't wait for the "Fuck yeah. Skids on" update to this thread.

Have been watching with interest and awe of your skills right from the start.

Well , right from when I was pinning over a white fd for sale for fuck all, actually.

So glad I didn't get all excited and buy it, would have thrown a right tanty over the complexity of it's many problems.

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