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2 Trailer Loads of Death... Mostly Gyro X build thread


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  • 2 weeks later...

Been too long between updates!
Nothing too exciting to post though, my shorter (hopefully) levers left China a few days ago so are at least on the way, dash went Hong Kong to Kuala Lumpur, fingers crossed next stop is NZ haha!

Been mucking around with small bits and pieces, was going to do the switch wiring but have decided to wait until I've got the new dash just so I don't have to redo any of the wiring when it gets here.

I know it's been covered on the forum before, but meh, acidic rust removal: took the seat mount bracket/hinge parts which looked like this on both sides:

kBNLD79.jpg

Added white vinegar
thXg3Nd.jpg
Started bubbling pretty much instantly!
Realized my container was way too small and swapped it out into a bigger one.

Checked on it a few hours later:
0vkYTYb.jpg
DGpUX9T.jpg

After less than 24 hours I ran the bits under the tap and gave them a wipe up with a rag, result!
QGcS3Wr.jpg
WLMhl88.jpg

Ready for a quick scuff up and a coat of black paint
v7vUhcP.jpg

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Now for some actual progress, sort of anyway.

New levers came today, still a touch long but at least usable, really do want some BWS/Zuma/Jog 100 controls and levers though I think.

x5oCBsI.jpg

Fitted the bars to the scoot, then fitted the levers to the bars
vqXkJo0.jpg
Drilled out the adjuster thread on the rear to take a scooter style cable.

09uJfB8.jpg

Haven't got a throttle grip that plays nice with the Jog style controls (think there actually from a Kymco looking at the markings)
So I tried out the Kitaco throttle and AliExpress switch
A7v5UPZ.jpg
Still undecided on them though, if I do run this switch I 100% will be running the lights through a relay and NOT running any decent current through the switch!

Brake bled up nicely, lever has a nice feel to it etc too.


Need to figure out a plan for combining early stage Gyro, late stage Gyro and custom wiring into a tidy cohesive loom!

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12 minutes ago, datlow said:

Undiluted vinegar? That's pretty impressive 

Yeah just straight out white vinegar, was only cheap home brand stuff to boot!

 

34 minutes ago, chris r said:

Looking good! Fax me the loom and some diagrams and I'll sort it 

Will flick you a PM if it gets out of hand, at this point I think I've got a handle on it..

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Ummmm.....

 

 

 

22792499_358397951273115_617795242201907

22792134_358398034606440_251828968993634

22770483_358397974606446_862712343946389

And then there was 2...

 

 

Popped up on FB and within minutes I had at least 6 people tagging me about it, @MopedNZ gave my arm a twist along with offering to pick it up and store it for me until I can get up to Tauranga and pick it up, epic thanks yet again bro!

 

 

 

I will not get carried away with this one, I will not get carried away with this one, I will not get carried away with this one, maybe paint, I will not get carried away with this one, wide wheels, I will not get carried away with this one, late engine, I will....

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From what I can tell from the pics, the new one is the same early model (82-84) Gyro X as my original, but it's had pretty much all of the factory body panels replaced with that aftermarket Canopy kit.

 

Courier just dropped this off

ilx3wulu.uks.jpg

Now I can start making some progress again!

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After a 21 hour round trip to Tauranga and back via Hamilton, Raglan, Hamilton, Taupo, Napier etc I've got the 2nd Gyro home.

22885837_359617261151184_241138125571405

22829934_359861731126737_222659446886893

It's still an early model with 3 stud rear rims and narrow track, but the 10" front wheel suggests it's a bit later model than my 83.

Few cracks in the fibreglass to patch up, screen hopefully will come up ok with a decent plastic polish.

Will pull it out of the van later in the morning and see if I can get it running.

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IMG_20171105_131751.jpg.047fa0f780889197ab168a307e756f4f.jpg

The epic GC @64vauxhall seemed offended seeing the grotty grey seat anywhere near his shop, was amazing watching the master at work!

IMG_20171106_042625.jpg.3599b62db6fb332856f6a1f16a36383e.jpg

IMG_20171106_222532.jpg.0938f99f79d63d3d5e64f2faba704646.jpg

IMG_20171106_222614.jpg.30d3563eefe85aab489e98724ee944c0.jpgIMG_20171106_222648.jpg.3fc5c49efed28ee24ce3e00e04d165dc.jpg

My build is now going to be done using this new frame, there's enough benefit from using the later spec frame to justify moving all the new bits from the early one!

Went to tidy up the shed this evening and got distracted by swingarms, the Gyro X use a cradle to hold the bottom of the engine where as the Gyro Canopys use a pair of plates to hold the engine on, I prefer the Canopy style for a few reasons.

The new X came with a semi polished swingarm and I had a nasty looking Canopy one kicking about from the haul of Canopy parts @MopedNZ picked up ages ago.

IMG_20171106_211721.jpg.6b01c46bbfe772ea04d605ca6b36fe65.jpg

Notice the mounts?

Split open the Canopy one first, the black rubbers there act as springs and are what allow the front to pivot when cornering etc.

IMG_20171106_211749.jpg.a08c5c30fc0a85d7a0e10179dbc996a2.jpg

The X one was like new inside so I swapped all it's parts onto the Canopy shaft after giving it a lick of paint

IMG_20171106_212322.jpg.64ce4f01f28bb17864e2da47d20d2d61.jpg

Ready to hang under the new frame

IMG_20171106_212711.jpg.7fc09c56d00bfe51680fd8319229e4d1.jpg

 

And got the engine ready to pull out of the original Gyro, just the brake cables and 2 bolts to go

IMG_20171106_220916.jpg.43cd7e7b64556c1d39be96fd319cfe6c.jpg

 

Sheds no cleaner at all, but at least there's progress haha

IMG_20171106_212406.jpg

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Busy day today, nearly completely stripped the new Gyro
HxLtd4n.jpg

Hit it and my very grimy Canopy engine with a LOT of degreaser
JHLylYy.jpg
8TfVyzF.jpg

Added a steering stop for the Dio forks
QXOObdJ.jpg
Yeah the weld is rough as fuck, got a bit tight with 2 pairs of vice grips holding it in place and the breeze blowing the argon didn't help much either!

Went to work for a few hours, then fitted the swingarm then engine
JwgRrpe.jpg


Got distracted and rebuilt the front shocks
GJkzdyX.jpg


Routed the cables, did most of the engine end wiring, chucked a random Suzuki wheel at the front and it is almost ready to go!!
aCeWuKN.jpg
eiCSU6c.jpg

Little bit of wiring, mounts needs to be made for the dash and speed sensor and a few other jobs to go.


V3twAXb.jpg
Should be able to squeeze a kill button in there to use as a starter!

Realized the new ignition I got from Honda in Japan is for a new DC ignition model, so while it would work fine to turn on my ignition it wouldn't kill the engine when turned off haha, wiring from an old ignition swapped on

IGxSxtT.jpg

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Late night in the shed doing some wiring, started with this:

w489TrM.jpg

Managed to make this happen out of that mess

IL2ts4U.jpg

Need to try and make another sender fit the tank, Honda use 510Ω fuel senders while most other scooters (and this gauge) use 100Ω senders.

Unless I can use a resistor or something to change the ohms?

 

Bunch of bonus length

fWxjmo9.jpg

 

kNgbfYV.jpg

Much better!

 

bLmJEQg.jpg

 

Getting damn close!

 

 

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