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train cab replacement


hmmmnz

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shit sorry lads, never realised how shit my phone camera was in low lights,

ill take my other phone tomorrow

 

any way

front of train, it has the bottom removed,

IMG_20140702_071047Medium_zps7f6fe7cd.jp

 

in this pic you can see the crack running up from the headlight

on the inside near the windscreen its pushed in about 15mm

IMG_20140702_071102Medium_zps2d36a0ea.jp

 

the last couple of days effort, ripping out (disconecting nicely and taking notes) the inside consuls

IMG_20140702_071210Medium_zpsa3bea148.jp

 

IMG_20140702_071215Medium_zps70dd7459.jp

 

IMG_20140702_071227Medium_zps1ae5cb04.jp

 

so yeah, pretty much every thing in the cab is original except from the gsm-r phone and tracking system, and some solenoid control valve for the power brakes,

 

 

im a bit surprised that everything isnt done in a modular fashion,  big plugs,  unclick undo a few bolts and the whole cab comes off, as it stands, every fucken wire is a single core,  not even multi core cables to different equipment,  just fucken hundreds and hundreds of little cables going everywhere,

 

im going to push for a modular system, but being an out sider, ill probably be shouted down

i think if i did it right, a cab off change over could be done in a week or 2, as it stands im thinking this is probably going to take 3 months

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Don't envy your job at all. Locally built railways in "the day" were never really one for putting forethought into system design. 

 

Good luck getting the modular idea in. It makes the most sense but no way will change be allowed HAHA.

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right as it turns out my other phone doesnt take the same size sim,

so you'll have to put up with the crap pics, sorry

 

here is te crack on the inside

IMG_20140703_071651Medium_zps2a26bd24.jp

IMG_20140703_071707Medium_zps8d58994c.jp

 

hmmm i wonder where they all go :(

IMG_20140703_071723_zps4b155d93.jpg

looming over the looming

IMG_20140703_071737Medium_zpsc677d4d5.jp

 

this is the junction box in the engine compartment, all of the original wiring come via here,

its just everything else that doesnt thats being an arse at the moment

IMG_20140703_071800Medium_zpsee9b06c9.jp

 

and here is our replacement cab, supposidly its new,

but it has some cut cables hanging out of it, so....

IMG_20140703_113001Medium_zpsc68106bb.jp

 

at this stage im aiming for tuesday to lift the cab from the chassis, and pace it next to the new cab so the swap over can begin :D

fun times

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Oh man that wiring looks insane.

Completely surprised they didn't opt to repair the existing cab in place, I'd have thought that was the cheaper option? You could even use the new cab for some patch panels..wouldn't take long for a boat builder to cut and glass it in (compared to what you guys are doing!)

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yeah its a bit bullshit really considering in the next couple of years all the diesel trains are being replaced with "hybrids"

so if there is electric lines they have to run electric, and only use the diesel engine as a last resort,

they are all being supplied and serviced by hitachi so i dare say alot of the smaller sidings will be closed down, and the boys will have to jump ship.

 

but there will be a few v16 diesel motors lying about :)

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right today the cab came off,

all with out a hitch, (actually i missed chassis to cab earth bonds on the underside of the train, but they were disconnected with in seconds)

 

they hired a team of guys to lift off the cab, talk about a waste of fucken money, 6 guys to run 2 straps and hook up 4 block and tackles,  meh, its not my money, but ffs, it literally to 2 mins to get it off the chassis, although with the number of managers around you'd think it was the first time start up to a nuclear reactor,  (actually last time i was at a nuclear reactor there were bugger all people about)

 

any way photos :D

 

9272_10152526163076224_32055314387547878

 

1910001_10152526163206224_21871554762872

 

1604731_10152526163306224_83734856468850

 

and when all the monkeys had gone, we moved it over the power carrage, so it could be moved out the way as the space was needed at the end of the shed so another carrage could come in to be serviced

10511365_10152526163441224_5611917945508

 

so now the real fun begins, i have to pull out all the old equipment, frames, dash, controllers, etc and shift it along with the wiring ive already disconnected from the main junction accross to the new cab, and fit it all up, ready to go back on to the power car,

 

bets are 3 months,  but ive only got 7 weeks untill i go on a 6 week bike trip with my bro, uncle and a mate who are flying over at the end of august, ...  i foresee some long days for the lone kiwi spark, 

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