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fuel's Lancer Evo IX GT-A wagon


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Axles are out - a proper pry bar made easy work of it. The driver's side on the left (with the new looking inner CV boot) will be retained, while the passenger side shorter axle on the right is auto specific and will be replaced with a new (aftermarket) one - hopefully it's all good as the $50 for new was more appealing than $200-300+ for used OEM.

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Still battling with the rear transmission mount - the three 14mm bolts are in really bad locations access wise. I need to invest in some wobble extensions to get to them.

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A little side job - a while back I had ordered new coolant feed & return lines because my M/T IX turbo didn't come with them and I just bent my existing lines to clear the larger compressor housing, even if just temporary. So now with the radiator and intake stuff out of the way it was the perfect opportunity to replace.

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And just as well as the existing return pipe was getting a bit crusty

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yep the turbo feed/return and throttle body feed/return hoses have been replaced because I had a little split in one of the throttle body hoses. The heater hoses seem good so will leave them. Will probably have to replace the lower rad hose because the current one is auto specific but it will probably still work on the manual tbh.

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5 hours ago, mjrstar said:

I think I did that one from underneath with a ratchet ring spanner..

I had the turbo coolant feed line split on my evo, thankfully it squirted out through the bonnet vent so noticed it pretty quickly. 

that one is the last one I can't quite reach yet - but the other two I got from up top with the long extensions and a swivel. The last 14mm bolt can only be accessed from underneath because the transfer case blocks access from up top, but the sway bar is in the way for my flat ratcheting spanner to get on there, might have to make yet another trip to the hardware store and get a swivel head 14mm spanner - or just slide the transfer case over so I can access the bolt from up top.

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The frustration to get these intermediate shafts out was very real. Had to remove the struts to get the slide hammer in there. On the passenger side I even had to remove the brakes and backing plate for more clearance

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Once the intermediate shafts were out I could separate the transfer case off the transmission and scoot it over a little

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In order to access the remaining rear transmission roll stopper mount bracket, out come all the extensions again

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The 'bitsa' transfer case is back together with new seals. It's the new donor Evo 8RS core section, pinion/output shaft, crown wheel, front diff housing and helical front LSD combined with the original GT-A ACD sandwich section, end case & tail shaft housing which were in much much better condition than the 8RS items. I'll keep all the left over transfer case bits in case I have some issues down the line. I measured the bearings and shims on the ACD sandwich plate end and they were exactly the same width and there doesn't seem to be any side to side play and the halves bolted down with no resistance so I think I'm all good there. Grabbing the tail shaft and spinning doesn't seem to have any more backlash than previously either. 

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