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Argh Another problem in my cortina mk2 manual conversion


burrowssj

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Hard to explain but with the engine bolted to the gearbox the cross member holes in the chassis are at least 100mm to far back for the gearbox mount point. This is in a mk2 cortina that was auto column going to manual column. And what is illegal here? Can I use a bracket to join them or does a new cross member have to be made and new holes drilled into the chassis ? I'm using the automatic cross member as the tunnel is wider than the manual and the manual is not wide enough.

two steps forward one step back good times

please help me oldschoolers :salute:

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I'm willing to try anything at this stage. I have 4 gearbox's none of which fit haha. Would anyone be able to measure the distance from the outside of bellhousing to the mount point on there 5 speed? that would give me a good idea. And can you legally use an extension bracket on a cross member ?

I was really hoping to get it driving for labour weekend because the 50yr coritna show is on

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easiest way will be to make a custom mount for the 4 speed box. i dont think 5 speed bellhousing fits onto the crossflow, then you have hydraulic clutch on the mk2 whereas the 5 speed runs a cable. I have looked into the 5 speed thing with a mate and it requires alot of custom work.

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Just a thought but perhaps a 5spd behind your motor will actually fit on the factory auto crossmember (albeit flipped) in the factory mount holes AND give you 5 speeds?

Only problem is it won't be column shift any longer..

This method is what you use to put a 5 speed in a mk3,4 or 5

5 speed sierra type9 plus auto crossmember from a mk3,4,5 = bolt in 5 speed conversion... plus the other part you need is the sierra speedo cable as its loner than a cortina one

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Yay I found an easy solution!! Today after getting growled at for buying a cbr250r and having no where to put it I decided to clean out the garage. Its a mess, liquefaction and broken stuff everywhere. So while I'm cleaning this garage I stumbled apon an old escort box I brought. And it just happened to have an offset cross member on the box!!! So by adding a new piece of plate steel on to the cross member I can re-drill holes and bolt up the gearbox an cut off the excess steel! Maybe there is still hope for the 50years of cortina meet!

pictures speak a thousand words so here you go!

20121007_181941.jpg

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Yea unfortunately there is no crossmember that will fix my issue so it will have to be custom made. Should be fine for cert might need a couple things done but most of it will be renewed anyways. I just wanted to get it on the road for the cortina meet. As long as i'm moving forward I'm happy

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