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Removing snapped bolts...


Toucan

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Had an exhaust leak, looking for it, noticed I'm missing a ex.manifold bolt, look closely, the bolt has snapped off inside the head, I can see about 1mm of thread... if that. Is there any way of removing it??? I was thinking I could drill a hole in it and then get a thread extractor (is that what they are called?) in there. Is this the way to go about it? Cheers

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Guest dreadedretard

Just drill it out and put a bolt through with a nut on it if ya can that is. at my holiday job and work experience we have to do that on old rusty cars with broken seat bracket bolts thingy's its bullshit!!

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Just drill it out and put a bolt through with a nut on it if ya can that is. at my holiday job and work experience we have to do that on old rusty cars with broken seat bracket bolts thingy's its bullshit!!

Yeah :rolleyes: I can just see Escorta reaching inside his exhaust port to tighten the nut up on the bolt... :lol::lol::lol::lol::lol::lol::lol: watch that water gallery when you drill through Escorta :P

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get those thing that are like easy outs but there sorta square and u drill an hole and bash them in adn them form to size of hole mint then u just un-do it...

those stupis round easy outs always snap....

if i remeber tonight i'll have a look at the packet and see wat they called

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Guest Eddie W

Easyouts can snap if they are too small or the stud is really locked in. An alternative is to VERY CAREFULLY centrepunch the stud as accurately in the centre as you can get it and drill with increasing sizes until basically only the thread is left. You can then usually collapse it with a fine point or rotate it out. Go carefully and check after each drill. If you have a mishap then get an engineering shop or reconditioner to Helicoil it. Helicoils are quite specialised and require their own taps etc. Heat will also assist stud extraction. Studs in alloy heads would always be better Helicoiled.

Eddie

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