Jump to content

Kimjon's Harley bobber project


Kimjon

Recommended Posts

  • Replies 299
  • Created
  • Last Reply

Top Posters In This Topic

Top Posters In This Topic

On 05/03/2023 at 10:27, rusty360 said:

Whens 1st ride day?

Looks farking awesome man!

Need brake fluid, then could ride. But ideally I'd like to mount the rear fender before riding...but we'll see what happens 

Link to comment
Share on other sites

Setting up rear fender. Im redoing all my original ones, as they were set up on a 16" rear rim, but im now running a custom 17" rear rim (harley softail  hub, laced into a modern 17" rim) to add extra ground clearance.

 

signal-2023-03-05-17-12-04-995.jpg

signal-2023-03-05-17-12-04-995-1.jpg

signal-2023-03-05-17-12-04-995-2.jpg

signal-2023-03-05-17-12-04-995-3.jpg

signal-2023-03-05-17-12-04-995-4.jpg

signal-2023-03-05-17-12-04-995-5.jpg

signal-2023-03-05-17-12-04-995-6.jpg

20230305_084513.jpg

  • Like 7
Link to comment
Share on other sites

20230316_191756.thumb.jpg.331fa5942f203b65c2bbaa6a39fe8d06.jpg

Made fender struts today. I'll either powder coat or get them chromed eventually.

My mind had been going in circles with turn signals, as whatever I try...its ugly. Unfortunately the rules for these require them to go in the worst place visually to be compliant.

I'll run these for now, come back to it another day (or not?) If I still hate them in the future.

  • Like 6
Link to comment
Share on other sites

20230318_144121.thumb.jpg.aed99ba092a3d90f0b73063306ed7e4e.jpg

Rear mini Bates stoplight fitted. Matches the iconic Bates headlight, so as far as stoplights go its not the worst I've ever seen.

Once again, I read the rules around placement and it needs to be seen from certain angles and also has to comply with certain standards (E marked, or SAE, DOT etc).

My indicators, headlight, and taillight are all compliant with the standards, so hopefully thats one less hassle to deal with.

  • Like 4
  • Thanks 1
Link to comment
Share on other sites

20230318_084110.thumb.jpg.5ccdb0ef69ed8f49ac0f2f93dcb37e87.jpg

Number plate bracket, and axle block multi function part.

Without reliving it too much, a stupid amount of work went into this, probably 12 hours or more. The block, not very visible on the side has a lot of engineering time put into it. The bits you can see only took an hour or so.

Its a really complicated solution to a straightforward problem.

  • Like 2
Link to comment
Share on other sites

Hiding the wiring inside these aluminum channels I roll formed for the job. Once again, ridiculous amount of time and effort, but I think its worthwhile as it'll look pretty clean because of it.

20230319_123940.thumb.jpg.dc2539557ea2bb406dd42b573808aa2b.jpg

20230319_124122.thumb.jpg.c36850135b9b7ab1dc265d82e93abd1b.jpg

The holes are all multipurpose, they hold things above, like struts, stop light etc...and the opposite side holds my aluminum channels for the wiring to hide in. Looks super clean.

  • Like 3
Link to comment
Share on other sites

11 hours ago, Kimjon said:

Hiding the wiring inside these aluminum channels I roll formed for the job. Once again, ridiculous amount of time and effort, but I think its worthwhile as it'll look pretty clean because of it.

20230319_123940.thumb.jpg.dc2539557ea2bb406dd42b573808aa2b.jpg

 

I really like how jailing farmbikes have these to protect the tail light and indicator wiring from roostered Farm detritus. Something that was an improvement over the Honda design 

  • Like 4
Link to comment
Share on other sites

  • 5 weeks later...

Fender struts back from chrome, so I was able to push on with mounting the rear fender and sorting out the wiring.

Its mocked up here, but I'll add connectors to the rear fender loom so its removable.

Pretty much the last stuff I needed to sort out. Time for cert, wof, reg...ride!!

  • Like 5
Link to comment
Share on other sites

Screenshot_20230425_080144_Gallery.thumb.jpg.d0be580d719ede8305b62f8d18776262.jpg

Hard to see, but that wet looking witness ring on the flat surface is an impression left behind by a rubber seal. The hole (not centred) is where brake fluid transfers from one side of the rear caliper to the other side.

Its a complete fuck up. Drilled incorrectly at the factory. Cunt must have been itching to get to his meth dealer on a Friday afternoon?

Anyway, I tried to machine out the defect and press in a new part drilled to offset the hole. It will probably work - but I then thought about how long I've been making this bike and the money I've put into it and decided another $500 is a drop in the bucket, so I ordered a new rear caliper from America. This time I'm going with a different brand and style (once bitten...twice shy).

Fingers crossed it fits, but worse case I'll make it fit by machining new brackets etc.

  • Like 3
  • Sad 1
Link to comment
Share on other sites

  • 3 weeks later...

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...