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Roman

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Everything posted by Roman

  1. Was up past midnight last night putting car back together. Didnt quite get it finished as needed to use some noisy tools. Should be sweet by this afternoon though. Getting new tires this week, ooooooohh aaaahhhhh
  2. Is there shiny stuff in your engine bay? A polished up sheet of very thin stainless works well, just need an air gap between hot side and cold side. (Dont have it hard up against one thing or the other) But hard to say whether that's suitable without pics of where it needs to go. If you really want a clean looking engine bay then remaking the brake hard line might be the best option.
  3. Sooooooooo while I've had the car apart for other stuff. cobbled together an injector test bench so I can work out deadtimes and flow rates etc etc. Took about 4 hours of running tests at various pulse widths and voltages etc last night to characterize the Altezza injectors @ 60psi. At 60 they are awesome and linear right down to 1.6ms which is lower than what my car idles at. Will test a bit lower today and see where they start becoming a problem Hopefully the second set of injectors will take a bit less time, now that I know what the process is. I came up with a spread sheet that helps figure out the dead time, basically you adjust the number up or down until you get a flat line instead of it sloping one way or the other. Deadtime too high: Deadtime too low: Then once I worked out the deadtime for this voltage (13.4v) I could run a simpler test at other voltages, as I already know one of the values. So this time I'm looking to get the flow rate matching at all voltages, once their deadtimes have been excluded. Based on already knowing the value for 13.4v The Altezza injectors are awesomely linear though. (If injectors were non linear you'd see less of a straight line and more of a curve) It will be interesting to see how well my $120 Aliexpress 1000cc single pintle injectors compare, haha. I should probably start putting my car back together though, trackday is next weekend!
  4. Some guys at work yesterday saw this on NZPC facebook page, came over and said "HOLY SHIT DAVE HAVE YOU SEEN THIS?!" Minds were blown What's the plan for ECU?
  5. Damn that sucks, I guess what happened is somewhere near the best possible outcome of an attempted theft though. Retards caught in the act, and your car is still in one piece.
  6. I got my injector test rig up and running. Interesting results from an initial muck around. Running at 12v and ~71psi Method: Run the injector for 6000 events at 6ms. Then run it for 12000 events at 3ms Then 24,000 events at 1.5ms spray, etc etc rinse repeat. If the injector flowed 100% perfectly with no deadtime, it would fill the container to the same level each time. But it doesnt because of injector dead time and non linearity at low openings. The only thing I could find to measure with is a rainfall gauge, so my units are in mm rainfall per square meter. Dont judge me Looks like the injector is probably reasonably linear until down to ~3.9ms, so I'll get some more data points around this region so then doing some conversions and blah blah, the line on this graph, where it crosses to zero shows you what the deadtime is for the linear flow section of the injector (large openings) So just under 1ms deadtime, the value currently in my ECU was 0.79ms so 20% inaccurate. What is interesting though is that my injector wont flow anything at all when running at 1.5ms 2ms is fine though, so at some point in between is where it just stops flowing at all. So again, currently the settings in the ECU currently are way wrong. Currently if my car tried to idle or crank at 1.5ms, the ECU would try to run at this setting and it wouldnt get any fuel. My short pulse width adder table (which is supposed to compensate for this) is prepopulated with some values but they're junk too. I promise I will buy a decent graduated cylinder so I can get some accurate measurements in some better units than mm rainfall hahaha. There's a big difference though that's easy to see though, at 9ms the tube fills it right to the top, at 2m/s it will only be a quarter full. Looking through some logs my car idles on the primary injectors at somewhere just under or over 2ms, so it's right in the shit spot. No wonder it's been hard to get the fuel right there. I reckon once I pick a fuel pressure that I want to run, and run this same procedure at varying voltages. The autotune, temp compensations, idle, closed loop etc etc will all work way better.
  7. A 4age map sensor wont have much head room for boost, Toyota NA map sensors read atmo pressure at just under or over 4 volts from memory. But yeah something from a turbo car at pickapart will do the trick. Or just use what's in the car already if there's one there. Saves a bit of a ball ache if you can find a common one that people know the calibration data for already. That's where the link ones are nice, but you sure do pay a premium. I wouldnt be too fussed about knock detection, I ended up turning mine off because it picked up too many other vibrations as a reason to pull timing. Example - tune the knock thresholds in 3rd or 4th and its all fine, but then in 2nd gear it'll think there's shitloads of knock, when really it's just a screwdriver in my sump or my broken engine mounts. lel
  8. This car wont have a borg warner rear, that was only some NZ new / Aussie assembled / etc cars. Anything out of Japan has Toyota T series or F series etc. (Which is a good thing, the Borg Warner stuff was junk)
  9. That awkward moment when your speedo drive is too short.
  10. The Toyota speedo drives only go in one way, without rotating but have different sized gears. I think the trick is... That it's spinning off something thats rotating 90 degrees to its direction, so it can accomodate a bigger or smaller gear by floating the gear slightly further forwards or backwards. As the part it spins on in the gearbox looks like this.
  11. Sparky gave me a "lock in the boot to earn a letter" punch card, is this not legit? Although now that you mention it, it does look more like a Mobil coffee card. Ahhh well, three letters to go.
  12. For what its worth I've got discs on the back of mine, but end up using a bias valve to turn them almost completely off anyway or it locks up the rear. Way better hand brake turns with drums haha.
  13. Anyone know where in Auckland I can get injector O rings?
  14. Most kits use the same Bosch sensors, there's an earlier one called 4.2 and a later design called 4.9 Make sure to get something with the 4.9 sensor because they last a lot longer. If you buy an LC2 on trademe or whatever it pays to confirm, because some people will have old stock with the 4.2.
  15. HERES WHY I LIKE GRAPHS. I was looking up the deadtime info on the Injector Dynamics page (As you do) When you put it on a graph it's pretty obvious that there's a typo in one of their figures. Should be 1140ms instead of 1040ms at 12v and 65psi pressure differential. But it's hard to tell when it's just lost in a sea of numbers listed on the page.
  16. Toyota changed to the stupid fuckin' convention of calling every diff "A" something instead of T, F, etc. I think the confusion can be that some "G" series diffs are called A as well. But I think only the Gita wagon or something like that came with G series? Or none at all of the altezzas? But some other cars have a "G" that starts with "A" I've seen an Altezza diff swapped into both the older IRS housing and older live axle with no issues. If you get an Altezza LSD theres prettty much 100% chance it's an F series. then if it's a G series torsen you can sell it on for big bucks haha. So cant go wrong.
  17. Putting a battery charger on while it's doing it's thing might work! If not... I've looked at known data from a shitload of injectors to see what kind of curve there is for the deadtime changing with Voltage, and see if it's predictable. 95% of the ones I've looked at, if you add an "exponential" trend line it matches the curve pretty much bang on. So even if I could only go to 12v I'm confident that I could extrapolate to 14v-15v reasonably accurately. showing only 3 here so it doesnt look cluttered, but they mostly all look the same. Interestingly my aliexpress injectors which supplied a deadtime data sheet, the deadtimes are exactly the same as RC Engineering 750cc injectors. So probably rubbish data because they just copy pasted from somewhere else!
  18. Oh yep cool. The only problem in my case is that because I'm using parts from my car to set this up (fuel pump, FPR, ECU, injectors) I cant run the car while the test is going. So can only go to a max of 12 volts when I really need 14+ But regardless, seeing how the deadtimes change with fuel pressure will be interesting in itself even at 12v. The deadtimes for my two set of injectors are WAY different based on current info. Outer injector deadtime is roughly double.
  19. I'm going to control it with my ECU - an extension cord on Injector plug #1. So I've got full control over it with laptop, and I'll have datalogging of what's going on. There's an ECU test function where I can input how many ms I want the injector triggered for, and I can also make it fire a set amount of times. So for finding deadtimes, you could reduce the MS until no fuel comes out. If I want to find the CC rating, I can run it at say 50% duty cycle at 100hz for say 1000 events and then see how much it fills the tube in that time period. Once the deadtimes are figured out, you can test to see how linear the injector is at low opening times. There's a compensation table for "short pulsewidth adder" to address this. If the ECU would want to spray in say 15ms of fuel, but that's an area where the injector is non linear. Then it actually sprays 13ms or 17ms or whatever to compensate, if you've got that table filled in. So these things just make a really little difference, but accurate information makes all of the compensation tables work way better for changing temps etc. Makes quite a difference where I'm trying to blend together two sets of injectors though, as currently I'm not confident that my deadtimes are at all accurate. At this stage, because I dont have spare fuel pump or FPR I'm going to be using the stuff from my car. But I'd like to have a voltage regulator so that I can set it somewhere between 8 volts and 15 volts for finding deadtimes - Any ideas on an easy way to go about this Ned?
  20. We need Rotor themed Kareoke for next nats.
  21. So I called up the captain, "Please make gillies whine" He said, "We haven't had them ping so tight since 1969"
  22. On a South Auckland highway, cool wind in my hair Warm smell of my engine, rising up through the air Cop stop in the distance, I saw the shimmering lights Threw out my bevvy and my lights turn dim I had to keep out of sight Temp went colder than Norway; I think compression fell And I was thinking to myself, "This tang could be heaven or it could be Hell" Then I gave it the Jandal, my tires went away I had my foot right to the floor, I hope my seals Stay... Welcome to the 12A California
  23. Oh man this test rig thingy rules: Making something similar currently but just to test 1 injector at a time. Keen to get some good injector deadtime values and see how spray pattern and CC rating changes at varying pressure differentials.
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