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Need help with dashboard lights not working


SR ROLLA

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While I have my dash out I have replaced the extremely dim old bulbs with new LEDs. It appears that part of the dimness issue was also that quite a few of the bulbs weren't working at all. When I test fitted it to check the new lights it's much brighter but some of them still don't work.

 

The LEDs are polarised, so I have tried them both ways in their bulb holders. Also the twist in bulb holder can be inserted 2 ways as well but no combination of positions seems to work.

 

LEDs which work in one of the working sockets don't work when I swap them into one of the non working sockets and vice versa.

 

The circuit board appears in good condition, so I'm stumped as to why they don't work. Would it have to be a fault somewhere in the wiring of the big, multi-pin plug which brings power to all of these lights? Or is there something else I'm missing?

 

This is not my area of expertise at all, so any suggestions would be a big help.

 

Cheers

 

Crappy pics for reference:

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The printed curcit sheet will have dirty connection pads.

 

At the point where the contact for the bulb holder sits against the circut sheet there is a section of the copper track that has no sealer on it.

 

Use some very fine sandpaper or a steelo pad to clean that small bit of the track then put a smear of grease to stop it reoxidsing again, refit bulbs and test.

 

This is very common and was something we saw a great deal when servicing the BMC's. Was happening on cars as new as 5 years old if in a damp inviroment.

 

Good luck.

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There will also be a difference in resistance that the the new LED lamps have compared to the old incandescent lamps.

Often this will mean that some relays/flasher units will not make or break contact (ie work) due to the lack of resistance in the load. I have LED-erized an older dash before and wired in some resistors in order for it all to operate properly. Try what Frosty has said but if you still have issues, my money is on the resistance.

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So, cleaned up all the connections on the circuit board with superfine sandpaper and re-tested. The lights all come on now, yay! Except for 2, boo.

 

I have gauges, door open light, hand brake on light but nothing from the top 2 corners. Working from the back of the gauges, so I can see when they light up, I tried swapping the bulbs around, different bulbs, turning the holders around… nothing works. They don't come on with parks, headlights, high beams, nothing. Have another look back at the front of the cluster… they're the bulbs for the indicators. Facepalm, I'm officially retarded.

 

So good news, right? everything goes now, right? In daylight I properly refitted the whole dash, speedo cable, all the switches, cigarette lighter etc and TA DAH! None of the gauge lights work. Fuck. The indicators, door open, hand brake etc lights all still go, but nothing for the dials. I found a blown fuse (for the taillights, which apparently also covers the gauge lights), swapped it out and my gauges have life!

 

…except not the petrol gauge or the central light between speedo and tacho. So I'll run out of petrol driving at night and I can only see low speeds and high revs.

 

I guess I'll have to pull it out again and see what's going on.

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I once had an issue where the oil pressure and voltage gauge back lights didn't work on my AE92. Then one day my overhead lamp short circuited and melted a wire/blew a fuse (was a while ago, it might not have blown a fuse actually). Ever since that day my oil pressure and voltage gauge back lights worked perfectly.

 

/Look for something stupid like a blown bulb somewhere else in the car. You may even find that the two lights that aren't working are on some different circuit like HEATER or RADIO.

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