_Matt

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_Matt last won the day on February 9 2016

_Matt had the most liked content!

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About _Matt

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  • Birthday 09/05/95

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    Manawatu

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  1. Matt's 1951 Chevy Pickup

    Sandblasted and zinc sprayed all the parts that go inside the doors. Also stripped the rubbers and glass out of the vent window frames, sandblasted, epoxied, primed and painted them in 2K black. Did the same to the door and bonnet hinges except did them in the blue. I have already used just over 3 litres of blue so far! Will need to get some more at some stage. Now that all the glass has been removed I made some wooden templates and sent them off to get some new ones cut. Should be done next week sometime and then the doors can be assembled. I have also made a start on the inner guard where the engine was too wide. Have changed my mind many times about how to go about this. Decided it was easier to try and make in two pieces rather than attempting to get one the right shape and fitting nice enough to weld. Although it ended up being made in 3 pieces, because the front compound curved part ended up too small. Worked out really well this way, as I just started with a rectangular sheet of steel with the edge folded, then just trimmed it down until it fitted in the gap. Once it was fitted and tacked in I could make up the compound curved piece to fit. Test fitted it back on and there is heaps of clearance, wasn't sure if there was going to be enough at first. Took it back off to fully weld and sand. Has come out pretty good and it's all quite smooth/blends in very well. Made a start on the lower flange. Needs to raise up in the middle where those two lines are to clear the engine mounts on the chassis.
  2. Matt's 1951 Chevy Pickup

    Bolted on the fenders and sprayed some underseal on to them. Moved onto sanding down the doors ready to paint. Needed a little bit of filler in a few small dents and some spot welds right in the middle, otherwise they're really straight. Happy with how they came out, will give them a wet sand and polish since a few bits of dust landed in there when I was painting. Next up was the bonnet. Used a strip disk and DA sander to remove as much rust and paint as I could and then used the sandblaster to remove the rest I couldn't get to. Finally got a couple of runs, not too bad though as one gets covered by the latch panel.
  3. Matt's 1951 Chevy Pickup

    Got all the bits back from electroplating, came out pretty well! Finished off the handbrake as well. Found the original 2-piece hand brake linkage and one of the pieces was the perfect length to use in this setup. Only just clears the driveshaft, exhaust and crossmembers. Sprayed some 2k black on the underside of the runningboards. Have got some underseal that I'll spray on them, as well as under the guards and cab. Masked up and painted the bed last weekend, took longer to mask up than to actually paint it. No pics of it painted for some reason though. Whilst I had paint in the gun I painted the heater. Has come out pretty good! Have yet to get a paint run on anything! Have painted the embossed bits on the badge too, looks a lot better I think. Still need to make up another badge for the big front door where the slots are.
  4. Matt's 1951 Chevy Pickup

    These updates are getting a bit big, should really post more frequently. Made a new badge for the front of the heater since the old one wasn't in the greatest condition. Think it came out pretty good, but I reckon it could be better. Will give the low areas a paint and see how it looks. These are the dies I used to press it. Here's the finished thing made from 0.7mm stainless. Got the parts back from chroming. Shoutout to Wanganui electroplating for not charging for them to be done. My parents had some bumpers there to be done as well. The ashtray is a bit pitted but the raised bits aren't too bad and I was thinking of painting the low stripes anyway, so should look fine. Discovered there was no gap for the seat belts to fit between the seat, so bent up some 10mm steel tube and welded together some ovals for them to pass through. Made some new ecu mounts. Spent more time drawing up the triangle cutouts to look right than anything else. Couldn't quite get enough length from the wiring to mount them all the way back as I would of liked, but this will do. Took the rear fenders off the bed and took them, the runningboards, splash aprons and a couple of bonnet latch panels to the sandblasters. They did a good job so looks like it will be staying patina for a bit longer haha. Primed them all up on the weekend, would be soooo much easier if I was painting the whole truck! Sprayed some paint on today, pretty happy with how it turned out! Will be undersealing the fenders and running boards but gave them a quick spray with what I had left over. Was going to strip apart the front clip to take to the sandblasters, but decided not to as I still needed to finish the cutouts in the inner guards for the engine, as this was way easier to get right as one piece. Will sorta look like this except the bottom profile will have more of a "S" shape to it. Going to be a lot of work but hopefully should be able to blend it all in nicely.
  5. Matt's 1951 Chevy Pickup

    Got the re-cored heater radiator back, still fits which is a relief! Bought a heater motor off Northwestern Ford, it wasn't exactly the same, pretty close just a little bit taller. It needed to sit lower so the fans were in the right place and didn't hit the radiator. So marked out a hole to cut for the motor to sit through. Made up a mount for it out of stainless and gave it a polish. Possibly one of the shiniest things I've made so far haha. Also the motor shaft was 8mm instead of ~ 6.2mm, so the fans needed drilling out or the shaft machined down. Decided drilling out the fans was the easiest. They had riveted in bosses so I welded around them first so they didn't fall out and then drilled them out larger. No pics of that though. Gave the fan unit a beadblast, going to get them sent off to electroplating this week as well as a few other pieces. Got the seat belt plates in as well. Need to modify the seat frame for the belts to go through now. Since I lifted the cab up to do the seat belt plates I started on trying to get the engine loom to reach under the seat. There's two ecu plugs, one for the main computer and I assume one for the trans. The trans wiring was quite a bit (maybe 400mm) shorter then the other, which was only just long enough as is get to the seat. So stripped off all the tape and lengthened and reordered some wires and managed to get enough length out of them to reach. Need to cut a hole in the floor now and then I think I'll lengthen the fuse and relay box to fit under the seat as well.
  6. Matt's 1951 Chevy Pickup

    Have patched and welded all the cracks and broken off brackets on the running boards and then bolted them back up to the fenders and tray, so that I could mount the tray in the right place. The tray was originally sitting 10mm to one side at the back, I have halved that which is as good as it's going to get without cutting off the bumper brackets which I can't be bothered with doing. Cut off the airtank mounts and welded some new ones on the bottom and made them a bit higher so the compressors fit underneath it. Need to get some fittings and lines to plumb it all up now. Pulled the heater fully apart and gave it a beadblast, also sent off the door flap things to the chrome platters, as well as the ashtray that goes in the dash. Took the heater core to get re-cored as well, apparently it was 90% blocked up with crap. The old handles on the heater flaps where pretty worn so I made some new ones out of stainless. It was a expensive week this past week, bought some epoxy primer and some blue 2K paint to do the engine bay and interior etc. Also went and bought some new seatbelts, damn they cost alot! Since I wan't happy with how I made the rear sway bar links the first time I tried again, this time used some rose joints, which allowed more rotation than the bushes. It's starting to seem like it's actually getting reasonably close to being finished (still sooooo much to do though!), going to try and get all the panels that need painting underneath sandblasted soon and then hopefully paint most of the stuff during christmas.
  7. Matt's 1951 Chevy Pickup

    Have been slack at doing updates and thought I'd better post one soon so the posts don't get too long. Made a stainless steel frame that those hinges lift up. It works well, need to figure out some sort of latch for it now. Fixed the rust at the front of the tray. Took awhile trying to decide how to go about it, the best/easiest was was to just cut it out and spot weld a new piece on. The wood will sit above it and so it won't be visible. Dug out the old heater that came out of this originally. Will restore it, needs a new 12v motor which can be bought new and a heater core which I'll probably need to find and modify something to work. Made up a stainless steel transition to take the air up to the front windscreen since the window vents have round inlets and the heater outlet is square. Ages ago I made another fuel tank since I wasn't 100% happy with the other. This time made the top out of 6mm so it could be tapped without needing to weld on doublers. Also modified a holden fuel pump unit to suit, with a new Walbro pump. The parts from America also included a new window wiper motor. Thought I'd have to make some mounts for it since the dash brackets are mixed up between LHD and RHD but the RHD dash had both the mounts on the dash, whereas the LHD ones have them one on the bracket and one on the dash. Will make something to support the other end though as it's fairly heavy. The original wiper linkages are correct just need to bend them a bit so they sit a bit nicer. Another thing I remade is the airbag tray thing. This time I centered the holes and used a proper dimple die and then folded it after to straighten it out. Looks heaps better!
  8. Matt's '81 KP60 Starlet

    The passengers door lock actuator seized at some point, only noticed it last week. When I was pulling the door apart I noticed there was a bit of rust coming through the front inside of the door, and since the door was basically half in bits I thought I may as well fix it now. Looks like there may of been a previous repair done here. Now I just need enough courage to fix the rust that will most likely result in a respray haha
  9. Matt's '81 KP60 Starlet

    Swapped the 175/50/13 yokohamas onto the starsharks. It's so slammed now haha. It's also nicer to drive in most ways because it sits at slightly higher revs, apart from high speed cruising which still isn't too bad. Speedo is waaaay out now though!
  10. Matt's 1951 Chevy Pickup

    Gave the hinges a bit of a polish and made some nylon washers, it all should work well I hope. Need to find some wood for the bed now. Decided I should go back and finish mounting the front sway bar. Started by making some new mounts since the ones that came with the rubbers weren't very nice. Bolted it all down in the right place and stole the sway bar links off the rear since they need to be changed anyway. Needed to cut out the side of that gusset sorta thing on the front end that I made ages ago since the sway bar hit it when the front raises up. Another thing that my parents picked up in America was an ashtray that goes in the middle dash panel, since neither of the RHD dashes came with one. Could of used the LHD one but wanted to keep that dash complete to hang on the wall or something haha. Had to get a second hand one since they don't sell them separate from the whole dash panel, and they were never made in stainless so it will need to be painted or chromed.
  11. Matt's 1951 Chevy Pickup

    My parents arrived back from America with all the bits I ordered. It was a little less exciting as I thought it would be, it's basically just a bunch of rubbers and screw/bolt sets haha. I also got them to pick up a pair of Classic Instrument gauges whilst they were over there. They were so expensive, but definitely way better looking and higher quality than most of the other types out there. Folded up a bit of sheet for the c-notch cover And also laser cut out the hinges for the back of the bed. Then decided how to make them pivot and turned up some bosses and sleeves. Need to get a better tap, a couple bolts and a some nylon washers to finish it off.
  12. Matt's 1951 Chevy Pickup

    Made a start on the bed over the past week, first thing was to remove all the old brackets and supports. They were a bitch to remove since they were spot welded ever 150mm or so and you couldn't see where the spot welds were, eventually got there after doing 1/4 of them each day after work. Decided to put the c-notch up through the deck because I think they look terrible with a raised deck with hardly any depth. After that I made up a frame out of 40x40 box section that fits on top of where the original wood would of sat. That means the deck will be about 40mm higher than standard, which is good because it will hide all the rust/corrosion behind where the old brackets were removed. Need to sandblast/paint where those brackets were and everywhere below the box section and fix the rust up the front of the tray. Was thinking of making the whole deck lift up so you can access stuff underneath it, but I couldn't figure an easy way to do the hinges. Then I realised I only really need to access the airbag stuff and the fuel tank so I'll just make the back third lift up. Made a mock-up in Solidworks to test how the hinging works. The pivot point needs to be above the wooden boards so that they clear the c-notch panel when it lifts up. Seems like it works well, can lift up to 60 degrees before it hits.
  13. My parents spotted this in their travels in the USA, so sweet!
  14. Matt's 1951 Chevy Pickup

    Have finished the majority of the rust in the doors, just one little hole on the side of one to go. I have welded on a new folded over flangey bit and painted all in there on the photo below. Has come out pretty good. The other door was pretty much the same deal. Another thing I did was make the cowl vent bracket fit this dash. Since it's changed to the RHD dash and I'm still using the LHD vent bracket it ended up mounting in the same place the glove box hinge was, so cut it up and drilled some new holes. That's the vent fully opened, can also be set to be slightly opened. Needs a different seal as the current one is too stiff and doesn't allow the vent to pull down flush, otherwise it operates pretty well. Filled up the two holes that were left at the top of the firewall as well, probably should do the same to those other two. Hooked up the accelerator cable. Then did some average panel beating and bogging to fix where the panel warped when I welded the bracket to the back of the firewall. Might need a bit more work one day. The part that clips in to the firewall for the accelerator cable was a bit loose and needed some sort of spacer, so laser cut out some circlip sort of things. Cable ties are sweet to hook the cable to the pedal right?! It does work well though, has good travel, feel etc. Received the seatbelt mounts back from getting passivated. Today I made up this after work. It is to mount the steering column to the firewall. Making a cone that small out of 2mm stainless without using rollers isn't very fun! Pretty happy with how it turned out though. Don't think I could make the steering column any shinier if I tried! Haha Borrowed a wheel off the Mercury to see what whitewalls look like. They're a bit wider and higher profile than what I'll be using, looks so sweet though!