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Increasing stiffness of leaf springs


Mikewazowski

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It's just steel. What do you think the spring shops do?

spent all day learning about bending metal today actually. at every point you bend, it messes up the grain and the hardness gets well and truly messed up. this will result in work hardening and very quick failure at those points.

sping shops bend the metal (probably in one big bend) then heat the steel and quench it in water, this brings all the grains in the steel to the same point so its essentially one piece again.

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  • 3 months later...
It's just steel. What do you think the spring shops do?

sping shops bend the metal (probably in one big bend) then heat the steel and quench it in water, this brings all the grains in the steel to the same point so its essentially one piece again.

When a spring shop reset leaves they only just warm the steel and slowly bend it in a press (start and one end of leaf and work there way to the other end).

When they make the spring in the from scratch, the steel is heated to red hot, shaped using a jig, then cooled down in oil, then heated again to get the correct hardness. Then the spring is shaped and matched to other leaves in a press.

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  • 2 weeks later...
It's just steel. What do you think the spring shops do?

sping shops bend the metal (probably in one big bend) then heat the steel and quench it in water, this brings all the grains in the steel to the same point so its essentially one piece again.

When a spring shop reset leaves they only just warm the steel and slowly bend it in a press (start and one end of leaf and work there way to the other end).

When they make the spring in the from scratch, the steel is heated to red hot, shaped using a jig, then cooled down in oil, then heated again to get the correct hardness. Then the spring is shaped and matched to other leaves in a press.

You are right, but if you heat the metal until it starts to change colour, not hot enough to change to red but when it starts to get a tinge of purple or blue, then if you let it cool in the air it normalises the metal, which will be making it softer and a lot more saggy than when they came out of factory. I'm not sure what cooling rates springs require after heating, but after any heating you should probably reheat to red hot and quench in oil or water. or else they might sag like crazy when you load them up.

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It's just steel. What do you think the spring shops do?

sping shops bend the metal (probably in one big bend) then heat the steel and quench it in water, this brings all the grains in the steel to the same point so its essentially one piece again.

When a spring shop reset leaves they only just warm the steel and slowly bend it in a press (start and one end of leaf and work there way to the other end).

When they make the spring in the from scratch, the steel is heated to red hot, shaped using a jig, then cooled down in oil, then heated again to get the correct hardness. Then the spring is shaped and matched to other leaves in a press.

You are right, but if you heat the metal until it starts to change colour, not hot enough to change to red but when it starts to get a tinge of purple or blue, then if you let it cool in the air it normalises the metal, which will be making it softer and a lot more saggy than when they came out of factory. I'm not sure what cooling rates springs require after heating, but after any heating you should probably reheat to red hot and quench in oil or water. or else they might sag like crazy when you load them up.

Archers springs it Rotorua reset springs with no heat whatsoever. I worked at Auld & Voss in Palmy for a few years before it closed down. We always warmed the leaves up slightly to prevent snapping them when re-forming in a press

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