Jump to content

Recommended Posts

Posted

After the great success of the Llama based seat post alignment tool design I decided that maybe the dummy axle holder would work well if it looked like a duck.

20220522_221751.thumb.jpg.403a05acb5f0d3a154300e58eddb01c5.jpg

With that done a dummy axle and clamp followed shortly after

20220529_173908.thumb.jpg.8d7a4e13a2fcaa6cccc861c8c30f77ed.jpg

And that is the jig mostly done. Certainly done enough to make a bicycle with.

20220529_194320.thumb.jpg.cb6bba65f68fc61fb586e92851ecca07.jpg

  • Like 9
  • Replies 102
  • Created
  • Last Reply

Top Posters In This Topic

Top Posters In This Topic

Posted

So for bike number 3 I decided that my previous 2 bikes were far too practical and that I need to make something that is almost useless. Well not really but thats is pretty much how it turned out. Most of the design decisions were made for 2 reasons.

First reason is that I wanted to make a bike with as short a chainstay length as possible as that has a few advocates in the frame building world. I'm not convinced and think that it should be a ratio of front centre to rear centre, so if the front gets longer the back should too to maintain a neutral weight distribution between the front and rear wheel. But I don't really know so I figured I would make a long bike with a short rear end and see how it rides.

Second reason is that I wanted it to be cheap and use as many of the parts that were already floating around in my shed. So it has a few odd standards that will make it ineligible for further upgrades in many ways. I had a single speed setup in the stash and sliding dropouts would be easy to make at home and allow for chain tensioning. I had a spare 26" wheelset from a dirtjump bike that I had built up then decided I didn't really like and then sold off the frame, so I made it to suit this wheelset with a 10x135mm axle.

 

20220603_151924.thumb.jpg.85a2646e480167e0b423ec46cfeb4b16.jpg

 

I made a chainstay yoke out of 25x6 flat bar with a couple of bends and the dropouts are from some 6mm plate. After putting all the parts in the jig its a just a game of connect the dots. So much easier! there are still some processes with getting tubes mitred that I need to make tools for, particularly the seat stay to seat tube interface. It intersects at an angle on 2 planes so I really would like to make a jig for the seat stays so I can just pop the mitering jig in the milling vice and get a nice clean cope. that is probably next on the to do list after building @hampie a bike.

 

20220603_175841.thumb.jpg.8a920a02e0b4801d5d0d499cf7fb2d1d.jpg

I made a reducer to go in some straigt gauge 31.8mm tubing to fit a 27.2mm seatpost. I slotted it on the mill with a tiny wee endmill spinning at 4000rpm. that was quite exciting but it came out pretty well I think!

20220603_105228.jpg.a6ecc6787b7ef9e67ae2d3bcff355a53.jpg

 

I borrowed @Geophy's bramley bender and had a go at bending up some seat stays. they came out ok, a little wrinkly on the inside. Probably could have done the packing with sand or ice trick. I mostly covered it up with a little brace that I was super happy with, I recon it looks cool.

20220611_165210.thumb.jpg.c0ae92522d5d60c3330badb6a8e63bfa.jpg

 

 

  • Like 8

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...