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Honda ATC 250es thread


Jusepy82

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Hello friends , so I decided to get my 84 honda atc 200 a big sister , although she is a bit sick at the moment.

I brought the 200 and got it going well but decided I needed another trike in my life.

Sooo I brought the 250es from a guy up by Horopito car museum.  Got it for a steal but boy it's a big job.

frame rusted by foot pegs, motor not running , massive oil leak from left hand side cover . I have fixed the side cover gasket and also had the motor running now. 

I put the 250 up on stands tonight so I could make this build thread.  So far I've brought a second hand CDI for it , brought another rear rack and fixed the wiring and repaired the wiring behind the kill switch. The previous owner couldn't get it running.

I plan to get it purring , then strip it and repair the frame. 

cheers. Sorry bout the novel.

top bike is the 200es that hoons.

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Tonight I had a look into the carb over fueling as I had to drill out the slow jet as it was blocked solid. I ended up drilling it out but I think its fucked now as its pouring fuel out the back of the carb. So I disassembled the card , ready for when I buy a carb kit for her.

I thought I'd look into the wheel bearing play on the left hand rear wheel.

Took the castle nut off, which was loose, had a quick look at the splines of the hub. They looked ok, so I tried to crank up the castle nut to no avail. The split pin wouldnt fit through the hole as it's not wound on enough. 

 

I removed the hub again and had a look at the wheel bearings and it seemed they wernt pressed into the axle tube enough. So I punched out the bearings and cleaned it all up , what a mess !

Anyways reassembly another night as I'm dangerously close to too many beersies for this kind of mechanical work.

Cheers

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This frame seems solid enough, I'd better check it's not better than mine hah! A little bit scabby paint but not chunks falling off or anything.

Someone's done a bit of a hate crime on the RH peg mount and put bigger bolts through with nuts, unclear why. I'd like to hold onto the pegs probably 

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