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1Gesus's Levin/Trueno/Supra..


1Gesus

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Bit of progress this week end

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my kx buggerd out yesterday :cry:

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hilux diff compared tiny ae85

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poor supra getting into a neglected state

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test fit of a block. not sitting quite right, need some other rubber things

had to put the custom cross member in, what a mish lol

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gonna be a tight fit!

gota bash the firewall back for the starter motor bump

and looks like the twin turbos will fit so thatl save me lots of money

gota suss how im gona fit a radiator too

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  • 1 month later...

went to the opunake cheese factory skids on week end, way too many nissans for my liking but renewed my motivation to get this done. so i can show em how its done lol

just waiting for my hilux diff to return from auckland

got it shortened to 1400mm and kept it 5 stud with the supra rear brakes

also waiting on some modified engine mounts, custom drive shaft and sway bar to suit my setup.

fingers crossed it all bolts up then that'll be the drivetrain done and the hardest parts over fingers crossed

then itl be fuel system, wire up the whole car, fit radiator and front mount and probably a hundred other ittle things on the way...

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got the diff

not too happy to be honest

told the guy to leave the sway bar mounts off because the sway bar doesnt fit around the diff head.

so he welded the sway bar mounts on and left the panhard rod mount off..

and normal 5x114 wheels dont seem to fit over the center ring of the hilux axels

other than that it seems ok..

will try bolt it in this week end, if it dont fit im gona so pissed

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diff is in, few more problems with one axle being a few mm too long though

a bit gutted with the diff not being perfect but life goes on

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prety rough paint job

got the custom driveshaft but the the rear flange is from is from an earlier hilux so the two of the holes dont line up with my diff head.

but funnily enough my supra rear drive shaft flange lines up with the hilux diff perfectly. so i may try to see if the universal joints are the same and swap the flanges or just re-drill the pinion flange

some good news though, got the 1G block sitting in the mounts properly thanks to a custom mount and a nolathane rubber mount

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  • 2 months later...

getting it done.. slowly

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Fire wall bashing

got the gearbox on

shifter was further back than i thought

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Driveshaft is too short by about 40mm

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still need to make a new cross member for gearbox

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  • 4 weeks later...

more test fitting

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pretty stoked with this ae

the twin turbo setup needs to go tho. i think i could move the engine back another 40mm or so with a single turbo setup, not to mention make more power :iconbiggrin: and thus free up space for the radiator and save some of the cars precious balance lol

still trying to score a mid shifter for the w series. anyone wanna swap for the rear position?

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  • 3 weeks later...

got some new bits recently

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loving the bumper lights and got them for such a good price and brand new. now the front end is 95% done.. just need that pesky TRUENO badge

its too good to leave in the shed

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ae86 brake booster with unknown toyota master cylinder, 15/16 size though so should be better the little ae85 setup.

still trying to decide on front brakes, thinking about getting a whole load of stuff from T3 at some stage, there brake set up looks good but i kinda want the fronts to match the rear in 5x114 stud pattern. i have ma70 supra 300mm front discs and calipers, still thinking about trying that but the calipers are only single pot and i id rather run 15 inch wheeels. so theres a lot to think about here lol

Pulled apart my spare 1ggte for fun, needs rebuilding anyway. but it was quite interesting seeing how it all works

also pulled the whole diff out again to repaint it but im still not happy with it. i need better tools and shit

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ill leave you with a teaser. this is a 1ggte ae86 from australia where this is quite common

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  • 1 month later...
Guest 1Gesus

haven't been doing f*uck all on the AE lately due to no income lol. But finally managed to score this dscf0933r.jpg Im stoked thought id never get my hands on the mid shifter. turns out my mate had one, and it took all of 5mins to put on my box. Hope to start new job soon so ill be throwing heaps of money at this project soon :D

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  • 3 months later...
  • 2 months later...

Got some more suitable wheels for the rear, 15x8 -19 and very cheap.

 

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Then I got a grinder. Then bad things happened..

 

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But then I got this. should be well suited to the 1G

 

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That's about it for now

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  • 1 month later...

1G number 4.. and the best by far

 

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Specs:

 

FULL REBUILD PLUS:
NA ROCKER COVERS (will require an external baffling system such as a baffled catch can or need turbo covers fitted)
1GGE NA CAMS
7MGTE VALVE SPRINGS + RETAINERS
CUSTOM VARIABLE CAM GEARS
GENUINE HEAD GASKET
PORTED POLISHED HEAD
CHAMBERS SMOOTHED AND POLISHED
3 ANGLE VALVE SEATS
HEAD PLAINED, O-RING GROOVES CUT AND STEEL O-RINGS FITTED AROUND BORES TO HELP GASKET
MODIFIED OIL FEEDS ETC FOR SINGLE TURBO
6 DRY LINERS FITTED WITH PROTRUSION ABOVE DECK(TO HELP SEAL GASKET) THEN BORED AND CLEARANCED TO 1GGZE PISTONS
RUNNING +1MM HONDA CHROME RINGS
RESTRICTOR IN BLOCK
BEEN ON "ACCURATE" DYNO TO SETUP CAM GEARS AND CHECK FACTORY TUNE, IT MADE 183 RWKW @14PSI@6500 (FACTORY GZE LIMIT)

 

Should get a bit more with link ecu and bigger injectors and fuel system, proper turbo manifold and intercooler ect

 

its all very exciting :-D

 

check the vid here:  http://www.youtube.com/watch?v=IhwQR-zSonw

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  • 11 months later...

Almost a year since last update! haha got some important stuff done atleast

 

 

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Need a can of matte black

 

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Might save up for a cage or get some suspension next...still need a drive shaft...and to finish diff...and so on

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  • 4 months later...

Been making some progress / spending money

 

The start of the turbo manifold. Not my work... Getting a certain company from Hamilton to do it. They got pretty close with the turbo position here, from a few photos and measurements I sent them. But it needs some changes. I also put the don mega 1g in

 

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Turbo sits too close to the head and distributor

 

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Heaps of room for the down pipe

 

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One T3 flange width out put the turbo in a good position

 

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Got a radiator. Cut the wings off

 

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Trimmed some of the top rad support away. I was hoping to drop it down a bit further so it would tuck in under the lip but that will require more cutting.

Top hose will need some tight radius bends and new flange from thermostat

 

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Also got a set of coilovers from MRP along with there RCA's. front springs changed from 8kg to 10kg

 

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All is not well though as i'm still having issues with the POS hilux diff. Cant even put these bad boys ^ in the back because of the mounts being on kook angles.

 

Over and Out

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  • 3 months later...

Turbo manifold finished. Made a start on the exhaust. Got a blank plate made for the dizzy, came out quite nice in stainless.

 

1/4'' stainless tube for turbo oil feed with swagelok fittings. Took so long to get right

 

I will probably have to run the waste gate outlet towards the front then down and back. Well that's the easiest option anyway 

 

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Discussion: http://oldschool.co....uss-1ggte-ae85/ 

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  • 6 months later...
  • 1 month later...

Last bits of tube bending done on fuel system

 

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For the vent, I've run a nylon tube up the pillar across the top and back down the other side. Wasn't too sure on the industry best practice with fuel tank venting. This should be OK I hope

 

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Not too keen on the colour of these fittings, reckon they look out of place.. should of got black ones I suppose

 

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Cooling system is pretty much sorted. I've kept it really simple, no heater etc. Only one line returning from the back of the head. Have decided to ditch the idea of running factory oil cooler, so I plugged that hole in the block. This motor was already setup to run without it. Looks like a restriction anyway.

 

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Welder had a hard time with this. Quite shite material apparently. Couple pin hole leaks unfortunately, should be easy fix though

 

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And then theres this.. pretty tight fit. Won't come off now. I'll put this adapter in if it proves unreliable being so stretched like that.

 

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New page would be good

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