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Tai's 1976 Chrysler/Mitsubishi Galant Goon


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  • 3 weeks later...
  • 3 months later...

Not a proper update as I haven't been up to much with this yet, have had a lot on and not much spare time. Have been trying to sort parts but really have no luck so far.

A couple months ago I got a local exhaust shop to bend a bit of pipe and make a slip join to try marry the 1.6 exhaust to the 2.0 down pipe. The slip join cracked when stretching it out but it wasn't a problem to weld up.

 

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Pretty rough for now but should be ok. The exhaust gasket wasn't right and too small and I've had issues trying to find the right size. Also the first muffler was rusted out so I was gonna cut it out and just straight pipe it but I didn't have enough pipe at that stage.

However I've since picked this up as it came up on sale...

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The boy wanted to sort out his bike first though.

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Must mean the engines coming out soon. Wonder what will be replacing it....

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After going to a local car meet Orient express yesterday (which was awesome with a huge turnout!) I decided to throw the exhaust manifold back on, hook up the battery and fire it up after sitting for a few months. 

Then today we had a public holiday so I decided to start pulling it apart and start the prep work for the new donk and assess the rust situation.

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I was gonna rip the engine out but it didn't have a  front lifting eye and I didn't have anything to adapt to suit today so we'll leave it for now. However here's what I uncovered with the rust.

Front of the lh sill.

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Battery box and where the inner tub meets the chassis rail.

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Rear corner infront of the firewall by the lh guard.FB_IMG_1695625246346.jpg.5294332fbfa26df8a5bd362acf2a172d.jpg

Lh strut tower.

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The front of the chassis rails by the lower radiator support panel.

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Worse than I was hoping for but still manageable. Also had a few snapped bolts which was a pain in the ass.

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  • 2 months later...
  • 2 weeks later...

Decided to do some more work on this on new years day. 

 

Wasn't sure on what spec the vr4 engine was so decided to see what we were dealing with. Was hoping it was a evo 0 engine so was looking for the tell tales nut unfortunately it fell short, no biggy though.

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ECI Multi on the intake didn't quite look right, turns out someone had just stuck a plate over the 'cyclone' lettering. Also the turbo is a td05h 14b, as opposed to the bigger 16g. Going off the ecu part number it looks to be from a 1988 vr4.

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Stripped off the bolt ons and had a look down the ports, no bad signs so far. Timing belt and idlers look to have been done but the water pump is pretty crusty on the inside. Decided to mock up the turbo flipped around for a laugh - Will probably just make up a basic log style manifold for this to keep costs down. Then ripped it off and put on some alloy tape to seal it up for now. Check out the repairs on this old manifold from previous cracks...

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Later on in the evening I decided to rip the 4g52 out from the bay.

Got her all setup and on stands in the front so the engine crane would clear the lcas.

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Check out the inside of the bellhousing.. The bloke who swapped the 4g52  didn't sort out the right size clutch/flywheel setup and the outside of the clutch pressure plate has been wearing on the inside of the bellhousing - it hasn't driven really at all but when I brought it and test drove it around the parking lot I knew something wasn't right but didn't expect this haha.

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And here's where we're at.

 

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Does anyone know where I can source original plugs/connectors for the engine wiring loom, most of what's on here is old and brittle or broken and I'm keen to repair most of it or even maybe make a new loom entirely. Also if anyone has any suggestions for easy ways to go about the rwd swap please let me know. I have been reading up on project zero g and also a lot of online forums so far.

I'll probably be looking at a top thermostat housing delete (to get better clearance at the rear) and run an inline thermostat housing. Have someone modify the inlet manifold to swap the tb to the opposite side.

 

https://oldschool.co.nz/index.php?/topic/88881-tais-1976-galant-goon-discussion/

 

Chur.

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