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TA22 Daily Driver build/resto


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More parts arrived today, some old some new..

 

New alloy radiator and inner/outer steering ball joints arrived from Aus, got them sent to my mate in Vic and she sent them on to me along with a set of bonnet hinges and bonnet stay.

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IMG_1609 by postlematt, on Flickr

 

 

Also a twin side draft throttle linkage set up and some used uni filters that ill give a clean up, linkage was made for dellortos but should be pretty straight forward to make them fit my Mikuni Solex.

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IMG_1592 by postlematt, on Flickr

 

 

Radiator has a couple of bent fins from shipping but checked it and holds water sweet.

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IMG_1613 by postlematt, on Flickr

15404946961_0753517ffd_c.jpg
IMG_1612 by postlematt, on Flickr

 

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New drive shaft shortened and balanced, still waiting on parts from over seas..

 

Welded in the new panhard rod bracket today got to cut down the old panhard rod and re-sleeve it to fit a rose joint to make it adjustable then weld the new mount onto the diff.

 

Does anyone know where i can get a rose joint that is sweet for cert? regular ones dont meet the lvvta standards apparently.

 

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IMG_1694 by postlematt, on Flickr

 

//oldschool.co.nz/index.php?/topic/38745-matt-spitfires-ta22-daily-driver-buildresto/page-4

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  • 2 weeks later...

Small update, bought a vw golf front chin spoiler from the uk and trimmed it up to fit the TA..

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IMG_1701 by postlematt, on Flickr

 

Had to mock it up multiple times to get it sitting right, plenty of trimming but the fact is plastic made it pretty east to cut and file etc..

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IMG_1704 by postlematt, on Flickr

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IMG_1722 by postlematt, on Flickr

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IMG_1720 by postlematt, on Flickr

 

got my dad to cnc up some new rear caliper brackets, a lot easier to machine up to suit the hilux diff compared to the original t series ta22 diff!

15590479225_279bc793f2_c.jpg
IMG_1730 by postlematt, on Flickr

 

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IMG_1735 by postlematt, on Flickr

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IMG_1738 by postlematt, on Flickr

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IMG_1740 by postlematt, on Flickr

 

 

//oldschool.co.nz/index.php?/topic/38745-matt-spitfires-ta22-daily-driver-buildresto/page-4

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Has anyone converted a diff to disc brake in a car that was originally running drums?

 

Just curious about how i should go about plumbing it up?

 

Ive gone a got the pajero master cylinder which is a common upgrade for a ta22 running discs but can i get away with just fitting an adjustable brake bias valve and adjust the rear brakes accordingly?

 

//oldschool.co.nz/index.php?/topic/38745-matt-spitfires-ta22-daily-driver-buildresto/page-4

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This arrived at work today..

14992770744_546639cdbd_c.jpg
IMG_1748 by postlematt, on Flickr

 

Parts from overseas from my good friend on ebay!

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IMG_1750 by postlematt, on Flickr

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IMG_1756 by postlematt, on Flickr

 

gota love genuine NOS toyota parts..

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IMG_1755 by postlematt, on Flickr

 

these clips go on under the front n rear window rubbers to hold the window chrome, little bastards cost $3.50usd each! theres 40 of the fuckers..

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IMG_1753 by postlematt, on Flickr

 

basically theres all new window, door, boot rubbers along with the rear quarter window rubbers that run vertically up the edge of the glass because pillarless (genuine toyota NOS) also front bonnet rubber and stops, headlight globes & halogen bulbs, clear indicator lenses, new ball joints, voltage regulator, interior light door triggers, toyota wiper blades, new window winder handles (chrome not plastic), window chrome clips and those sweet celica scroll badges!

 

Im still waiting on my weather strips front the doors and rear quarter, they're in transit at the moment.

 

Also sandblasted my headlight brackets along with the front filler panels and bonnet vent plates, will etch prime paint and reassemble over the long w.e.

15613497255_ce86c86cab_c.jpg
IMG_1759 by postlematt, on Flickr

 

Cheers

Matt

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  • 3 weeks later...

Got sick of looking at the rough engine bay so ripped the motor out as i had to change the tail housing on the w55 as the bearing was poked.

 

15569736238_04c4abeeac_c.jpg
IMG_1760 by postlematt, on Flickr

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IMG_1762 by postlematt, on Flickr

 

took everything out for a clean

15569331719_6287807c7d_c.jpg
IMG_1763 by postlematt, on Flickr

 

then got a bit carried away..

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IMG_1770 by postlematt, on Flickr

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Me and a mate (sparkie) got stuck in to some of the body work, main priority was the where the new sills meet the rear quarters in front of the rear guards and also the rear quarters theres still a bit to go and and might have another crack at the roof and give it a skim bog..

 

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IMG_1795 by postlematt, on Flickr

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IMG_1796 by postlematt, on Flickr

 

also got the doors stripped rear for some new sheet metal to be welded into the rusted areas, theres a few spots but theyre not as bad as i weas expecting which is a bit of a bonus

 

divers door..

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IMG_1821 by postlematt, on Flickr

 

rust on the top edge (front) and where the chrome strip runs and also where a wing mirror was once mounted

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IMG_1825 by postlematt, on Flickr

 

same door back edge where chrome stip was mounted above the door handle

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IMG_1826 by postlematt, on Flickr

 

lower drivers door 3 small patches of rust

15135765133_d7010fa628_c.jpg
IMG_1828 by postlematt, on Flickr

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IMG_1827 by postlematt, on Flickr

 

passenger door

15570016777_8c53c91591_c.jpg
IMG_1823 by postlematt, on Flickr

 

1 bit of rust in back corner where chrome strip sits

15753300391_41d7194bac_c.jpg
IMG_1824 by postlematt, on Flickr

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  • 1 month later...

Been a while, still slowly chipping away at this thing, trying to sort out new paelss for the front end from japan, i only get stat days off work so havnt been able to get as much done as i would have liked but thems the breaks..

 

in the mean time i got the adjustable panhard rod done and mounted (i recommend getting your teflon coated rose joints off ebay.co.uk, i got mine for about $13.50 nzd shipped, took less than a week to arrive).

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IMG_2025 by postlematt, on Flickr

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IMG_1832 by postlematt, on Flickr

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IMG_1841 by postlematt, on Flickr

 

i got the inside of the door glass blasted and then i gave my doors to a mate to weld new steel in, got one of them back, the other one is still getting work done.

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IMG_2048 by postlematt, on Flickr

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IMG_2051 by postlematt, on Flickr

16135111022_478d47bb4e_c.jpg
IMG_2052 by postlematt, on Flickr

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  • 2 months later...

Ive been lazy with updates and pretty slack at taking photos so will try get upto speed with this build thread..

 

pulled the diff back out and gave it a clean, new gaskets etc thena paint and reassemble.

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IMG_2186 by postlematt, on Flickr

 

Welded in cross bars for the drop tank.

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IMG_2115 by postlematt, on Flickr

 

stared mocking up the rear filler between the tail lights.

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IMG_2122 by postlematt, on Flickr

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IMG_2118 by postlematt, on Flickr

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IMG_2117 by postlematt, on Flickr

 

 

bent up some steel

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IMG_2159 by postlematt, on Flickr

 

Fitted end caps

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IMG_2164 by postlematt, on Flickr

 in the process of making up a filler neck that bolts inplace of the filler cap on the tank, also go to install the toll over valve and get some an fittings for the tank

16652505555_f6fb56d72c_b.jpg
IMG_2167 by postlematt, on Flickr

 

bend up some brackets and test fitted the hinged cover.

16505340510_3c39fa846d_b.jpg
IMG_2279 by postlematt, on Flickr

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Theres a lot of minor thiings i didnt take photos of, blasting bits and pieces painting them up etc, these are just what i remimbered to take pics of haha.

 

cleaned up the interior floor and gave it a paint

16651050221_b9574f7bc2_b.jpg
IMG_2181 by postlematt, on Flickr

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IMG_2201 by postlematt, on Flickr

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IMG_2197 by postlematt, on Flickr

 

Started fitting the front end and enginebay accessories, big thanks to Mike (sleeektoy) for the passenger side headlight bucket and filler panel.

 

 

16032563453_65beb9df28_b.jpg
IMG_2173 by postlematt, on Flickr

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Panel beated the roof

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IMG_2103 by postlematt, on Flickr

 

 

Made up this badboy for the throttle linakge/cable

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IMG_2183 by postlematt, on Flickr

16651470002_fb6f9c28ff_b.jpg
IMG_2160 by postlematt, on Flickr

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Dropped the motor back in finally.. degreased and painted up the block while it was out

16030272694_522a720b01_b.jpg
IMG_2209 by postlematt, on Flickr

16626646016_29894fcd1f_b.jpg
IMG_2208 by postlematt, on Flickr

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IMG_2210 by postlematt, on Flickr

 

I bought a factory ta22 t50 cross member off Mike (sleektoy) as it has a radius in one side for the exhaust to run  under, as my extractors sit so close to the floor this is going to be handy to tuck the exhaust up as high as possible for ground clearnce but im running a w55 which mounts further back and fouls on the cross member..

 

solution.. cut it to pieces and make it work..

16692781525_e9d3793dfe_b.jpg
IMG_2284 by postlematt, on Flickr

16505396580_6997aac66b_b.jpg
IMG_2287 by postlematt, on Flickr

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IMG_2294 by postlematt, on Flickr

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IMG_2299 by postlematt, on Flickr

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IMG_2302 by postlematt, on Flickr

 

 

//oldschool.co.nz/index.php?/topic/38745-matt-spitfires-ta22-daily-driver-buildresto/page-4

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  • 3 months later...

Long time no update, ive still been working on the car here and there, lost motivation for a bit while i was waiting on parts, got shit loads of photos so ill have to look through them to find the ones that look like ive achieved something haha..

 

Anyway tank filler needed sorting, i bought a flexi fuel hose, filler neck and roll over valve from the uk, got here in under a week. then worked out the angles.

16976380241_5ce614e734_k.jpgIMG_2291 by matt postle, on Flickr

 

got a 90 degree stainless bend along with a bit of 6mm stainless plate and cnc'd it to suit the old fuel filler.

16977231605_d7bae7e649_k.jpgIMG_2349 by matt postle, on Flickr

 

took the photo before it was bolted down as i still had to drill the hole in the tank for the toll over valve. Also baught some an fittings for the tank, block off caps along with an an10-an6 fitting so i can run braided hose to the fuel pump. The fuel level sender was also reading backwards to it was saying empty when it should have been reading full and vice versa, i switch the wiring between positive and earth but didnt make a difference so in the end i rotated the sender 180 degrees then bend the bit of stainless wire that hold the float and that worked a treat.

16975857832_584ae74c68_k.jpgIMG_2442 by matt postle, on Flickr

 

Next up i noticed that the diff head had bugger all cleance with the tunnel at the back where the rear seat is fitted (about 20mm) so i cut a hole..

16789837790_2894cc29a3_k.jpgIMG_2308 by matt postle, on Flickr

16790992459_2c83156132_k.jpgIMG_2326 by matt postle, on Flickr

16789828140_080b575c63_k.jpgIMG_2309 by matt postle, on Flickr

 

then realised i probably would pass cert with a hole where the back seat should be so i bent up a bit of steel, was a bit of a mission as i only had a vice, angle grinder and hammer..

16789508278_a1bbcad16c_k.jpgIMG_2330 by matt postle, on Flickr

16977207365_0a597e8172_k.jpgIMG_2335 by matt postle, on Flickr

 

bent it up to fit..

16975909202_c56a7d1bbc_k.jpgIMG_2359 by matt postle, on Flickr

16357153433_560b796b64_k.jpgIMG_2357 by matt postle, on Flickr

 

spot welded it into position then borrowed an oxy acetyline torch to warm it up and gammer it around the contours of the existing floor pane/tunnel

16789814970_29ad78e01e_k.jpgIMG_2428 by matt postle, on Flickr

16769807147_d8b1166388_k.jpgIMG_2424 by matt postle, on Flickr

 

etch primed and under sealed.. good as new! well nearly, its not pretty but the seat and diff head/drive shaft will hide most of it..

16354842304_e4912cc141_k.jpgIMG_2450 by matt postle, on Flickr

16977223725_287cb532dc_k.jpgIMG_2443 by matt postle, on Flickr

 

ive also spent alot of time checking out the wiring etc, had to rewire the tail lights from scratch to suit the pre facelift flat tail lights, i also had a real mission trying to find the plug for the reverse lights.. checked all the plugs and wiring under the dash etc, ended up hooking a battery unto the reverse light wiring at the tail lights and tried to trace it with a volt metre, it turned out the plug was in the engine bay hidden right under the brake booster where the engine loom comes out the firewall.. anyway my tail light wiring came up sweet!

17293448326_647f3dede6_k.jpgReverse lights by matt postle, on Flickr

 

Ill have to upload some more photos and get onto some more updates tomorrow.

 

Cheers

Matt

 

//oldschool.co.nz/index.php?/topic/38745-matt-spitfires-ta22-daily-driver-buildresto/page-5

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So here are some photos of the restored.jp frp panels as requested by Kyteler who was also a real good sort for putting me onto Ewan at stacked.

 

Pretty happy with the build quality only a couple of minor imperfections and a small amount of damage on the the front drivers side corner of the bonnet which is to be expected when shipping something of this size from japan to nelson.

 

Anyway photos!! (taken the night i got the panels so will get some better photos in the day light).

18378281342_9c1e0a4bcb_k.jpgIMG_2542 by matt postle, on Flickr

18194556118_35cdf74141_k.jpgIMG_2545 by matt postle, on Flickr

18196238689_f31766c827_k.jpgIMG_2553 by matt postle, on Flickr

18196214079_0f0a8e6b89_b.jpgIMG_2560 by matt postle, on Flickr

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