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Hotdog's Toyota Starlet KP61 5K Rebuild


hotdog

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the old girl had a few mishaps at the oldskool trackday earlier this year so im doing a full rebuild on the 5k just to make sure shes going to be reliable .

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so ive pulled it apart and ive found a few broken bits such as one cracked piston, scratched crank ,scratched bore.

the plan is to do a complete rebuild with oversize pistons ,new nitrided crank, some more head work and some oversize valves

also im going to fit my coilovers , double front swaybar and respray and deloom the engine bay abit . hopfully by early next year .

Discussion Thread http://www.oldschool.co.nz/phpbb/viewtopic.php?f=18&t=11878

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had the day off today so spent the whole day woring on the starlet as well as picking up some goodies .

have had some bits powder coated , crossmember , bumper irons and misc brackets

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picked up my double front sway bay with adjustable bottom arms

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went down to fraser cars and borrowed a tig and started welding up some of the misc holes in the engine bay left from brackets that ive removed

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also started rubbing down the paint in the engine bay with 400 grit wet n dry so i can start to primer

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even found a dyno sheet from speed source in walkworth , sorry photo isnt that clear but got to 81kw @7000 rpm it was still climbing but told him to shut it down as dynos give me the shits , will take it back up after im finished to see if theres any improvements (better be :lol: )

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  • 5 months later...
  • 4 months later...

got the 5k together again , used some oversise pistons this time , got my crank nitrided , head got a three angle grind done on it , new valves with a new back cut done on them , whole engine balanced , new bearings ,shaved and polished the rocker cover , polished the thermo housing and water pump . put it all back in but she wouldnt start , turned out i hadnt put the dissy in right , so had another crack at that and she started first pop (neighbours must have loved that at 11pm sunday night with no exhaurst). still got to go buy a timing light , and tidy up the wiring a bit and she'll be ready to be run in .

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also managed to get some secondhand rca's and an oil cooler which ive put on .

just need to find a decent brake setup now , im thinking wilwoods ? any one got any sugestions ?

discussion viewtopic.php?f=18&t=11878

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  • 3 weeks later...

had a play around with the ride height today cut a half coil out of the rear to get it sitting level (well 5-10mm lower in the rear now )

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balloon tyres on the rear rub a bit but their only going to last a few more burnouts :lol:

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