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fletch

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Posts posted by fletch

  1. the early ca18et blocks had no crank girdle too.

     

    years ago i remember guys in OZ talking about water leaking through that water port into the oil drain on the early motor. I thought they came out in u11 bluebird with the uneven 8 port head, and the even 8 port head came out in the u12 and s13. the 4 port came in the 'euro' s13 and random jap imports. but i remember pulling off a n13 at pick a part avondale

    • Like 1
  2. Only real difference is compression and oil squirters. Cranks are the same. Pretty sure rods are. Slight changes in cam but not much between ca16de, ca18de, and Det. I think the heads have numbers of 4L and 5L but can't remember. Search on the NICO forums

  3. you can get a positioner with 4-20 input that can have a remote feedback. That way you dont need any programming changes to your control system. Samson make one that i have used, also i think there is a new fisher one. pretty expensive, but maybe around $4-6k per unit incl a positioner is not bad if its self contained

     

    Or you could just slap in a small controller to run off your 4-20 and have it drive an i/p with an lvdt feedback

     

    Or, a rotary positioner with one of those stupid arms on it and a rod to the end of the ram. then you have everything built into one package. some of the big valves in one of the LPG plants i maintain have this setup. ill try and find a pic

  4. I have some Dumb spring positioner controlled pneumatic actuators which are getting old and forgetful now. these control vane style dampers 3 independant 300kw fans to maintain an overall chaimber pressure to within 2mm wg (chaimber is about 5 stories high and quite expensive so i don't want to implode/explode it if possible). control is though HMI via 4-20ma signal to modulate damper position.  rams are running 6 bar and 4inch so capable of ~4000N (see what i did there)

     

    looks like this:

     

    https://encrypted-tbn2.gstatic.com/images?q=tbn:ANd9GcRlNCbGnEDv53QCVNxGQPBu23k9UMGTDAPTr9U25m82i_81gT_A0yiVMhc

     

     

    Currently two options: bin pneumatic actuators and run electic with built in feedback. Such as these:

     

    but i am concened about duty cycle with the microadjustments these things are making on the run and I can really afford to have them take a break.

     

    http://www.linak.com/products/linear-actuators.aspx?product=LA36

     

    option 2 is to find some linear positioners and retrofit to current actuators, they would need to run 4-20 feedback and have a stroke of ~300mm currently this is my prefered removes reservation of duty cycle and i know the rams are up to the task. 

     

    Questions A: do these things simple linear positioners exist, if I put a geared system to convert linear to rotary position (seems like rotary positioners are way more common) what do i do about deadband?  

    will it be worse than the current setup. (which is OK mostly during steady state but is a bastard at low flow /ramp-up where small changes have a massive effect on airflow / pressure

     

    ok I lied.. Option 3 exists which is to control fans via VSD but the length of cables from MCC will make it cost prohibitive and minimal energy savings are likely. hence two options...

     

    Tech spam it up..

     

    Those electric linear actuators are shit for what you want to do.

     

    option 2: http://www.omega.com/pptst/LD630.html

     

    I have used these before. they are mint. Look up LVDT positioner.many different types, probably can find cheaper and with a nz distributor with local stock. Nice smooth analog signal, easiest to work with compared to digital encoders -linear or rotary

     

    -also that link above is suitable 5-300mm so should be good.

     

    option 3: why not vsd? for 300kw motors will be spendy, but suprising the amount of energy you will save. i can get you a price if your interested, we get a good rate on them. why do you need new cables?

  5. Bit of a late update.

     

    So i reassembled the gearbox and it seemed to change gears ok.

    After i chucked it in i made cut up the navara driveshaft to make a new front half 130mm longer. I used the UJ's off the navara front half as they were sweet and the hanger bearing rubber was still good. I turned the tube off in the lathe and cut a section out of the rear half to go in.

    A mate gave me a hand to assemble it on his bigger lathe and we arc welded it up.

     

    It looks like its sticking out a long way from the box, but its only about 8mm further out than it was in the navara. 

     

    20141029_214649_zps22618722.jpg

     

     

    The column changer shaft on the wagon was a tiny bit short but the navara lower half was a perfect fit. They are splined together to be collapseable  in an accident.

     

    20141023_172848_zps85d4d600.jpg

     

    Also the wagon lever did not have enough in and out travel to select the extra row of gears. The part i am holding is the bush from the wagon which i punched out and as luck would have it, the navara with the spring return fitted perfectly

     

    20141025_154450_zps111a7437.jpg

     

    I turned the old stopper off the navara shaft and made a new one to grub screw on

     

    20141026_192836_zpsd061a8ea.jpg

     

    20141026_163529_zpsdfe81952.jpg

     

    Complete

     

    20141026_163519_zps3d345938.jpg

     

    Once i had it all installed i used a mixture of the navara and wagon linkages to get the shortest shift travel and also mixed and matched the best bushes for minimum slop.

     

    First test drive was around the block then the next day ray and i went to hamilton for the night and the next day went to auckland for the cruise to the leadfoot ranch then back to new plymouth.

    Around 950kms test drive and it went well. Only problem was the bolt on the column change shaft nearly fell out a few km from home and the gear changes got real sloppy.

    Also by pure luck the driveshaft that was welded by a pair of low flying seagulls seems to be perfectly balanced. got it up to 136kmh and no vibrations

     

    Only downside was my rebuild of the gearbox. I mix and matched the synchros but put the 1st and 2nd around the wrong way. When the box is cold it wont go into 2nd when moving. Its no trouble when warm. 

     

    Also, the speedo drive is on the other side of the tail housing so the cable hits the exhaust. Im waiting on a right angle drive box for the right price to come up on ebay and ill be away. For now its all good.

    • Like 4
  6. Done a bit of slaving the last few days with a shovel and barrow to level a pad for the water tank.

     

    Image00014_zps22019052.jpg

     

    Got the tank from Devan tanks. $3400 delivered for 30,000L

     

    Image00015_zps7b398fa8.jpg

     

    Its 450kg so it was stuck there for a while.

     

    Then Ray came to visit yesterday and we did some towing

     

    Result!

     

    imagejpeg_2_zps05389180.jpg

     

    Have to plumb it up this week and also tie it down in case the wind picks up before it rains

    • Like 4
  7. Nah, thats just inside. 100mm fill in one corner and 650mm in the opposite corner so an average of around 350-400mm over the whole area of 121m plus a bit extra is around 55m3

     

    looking at a 6m strip across the front for parking also.

    Getting a few quotes this week for the concrete.

  8. Is the 3.5 a CA43 (that is to say C200 but I guess the 3.5 would make it a CA35) setup still? Just thinking about mounts, etc. Would happily put in longer legs because the first 2 gears are fucking useless at the moment anyway.

     

     

    I see you have the later box with the bigger front bearing. 

    you could just chuck in rb20 guts to get some better ratios

  9. I got it from Standard Timber ITM Stratford. Pretty good to deal with. No hassles etc. 

    Yea one of the selling points is that it wont be a creaker in the high wind zone here, and all the sweet hanging points.

     

    Also

    Image00012_zpsad25cb9a.jpg

     

    Image00008_zps29a04aa1.jpg

     

     

    Finished

     

    Image00013_zps368ec69e.jpg

     

     

    Water tank coming this weekend.

    Maybe will get fill installed and front of shed cleared for more concrete

    • Like 8
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