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Bean's mk1 cortina


bean.101

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Turned up a alloy ring to mount the skyline pump.

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Made a few panels up to slow the side to side movement of the fuel.

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Cut some 51mm pipe up into quaters long ways, fitted them to the front and back to deflect the fuel back down under acceleration and braking, not sure how it will work.

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Welded fuel cradel mount and fuel cap thread on from the inside, and will also weld externally to.Also made a breather hole and made a wee gauze holder, it's the wee half round thing with holes in it.

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All welded up

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Put a drain bung in.

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  • 2 weeks later...

Test fitted the fuel tank, seems to fill the hole nicely. It holds 40litres.

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I also made a alloy panel that is removable, It's there to give access to the rear shocks and rear links. This will be very handy as getting the wheels off is a major job. If i get a flat tyre i will be ringing a tow truck.

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Also got my boot fitted on the orginall boot hinges, Took a couple of hours triming and mucking round but is way easier than making new brackets/hinges.

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  • 3 months later...

Started on the front brakes. Bought some rotors off safe R brakes, not sure what there off. They where bought in from the UK for a guy and he never picked them up. So it worked out quite well for me. Here's a picture of new and old. I will have to turn the OD down as they are 310mm at the moment. I will get them down to 295mm and everything should have plenty of clearance.

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I had to make up dowels to bung up the old uneeded hole's. Then redrilled my holes.

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Also turned up some flanges to clamp the the rotors to the hubs.

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Here's a mock up. Im going to run Skyline GTS,T brakes. I haven't made caliper mounts yet.

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  • 2 months later...

There's been a change in plans, in the engine department. I have decided to run a 1uz.

 

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Things are tight, there is definitely no room for a radiator. So I will be chopping the firewall back. 

 

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I am going to run a powerglide behind the 1uz, got the engine back as far as possible, cause I plan on mounting the turbo in front of the engine. 

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  • 3 weeks later...

Took my engine into work and pulled the sump off. Look likes it's a clean engine which is always a good start.
 

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This is what the sump used to look like
 

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Cut the front off

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Got some alloy and mocked it up.

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Welded the new extension up,just got to tidy a few thing's then finish welding it up.

1uzsump006.jpg

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  • 2 weeks later...

Made a oil pick up, it's got a extra bend in cause I used a Toyota 1kz oil pickup to make it.

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Had to straighten the sump after welding it all together. So I put some feller blades under the middle of the sump and pulled it down as I heated it up.

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Once I got it reasonably straight I put it in the surface grinder at work and machined it flat.

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Just a picture of the inside, welded it inside as well.

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  • 3 weeks later...

I have put a windage pan into the sump just to try and keep the oil from getting stirred up

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I have decided to make a inlet manifold, We have a CNC guy that comes into work, Craig Young. He had all ready machined these inlet manifold flanges out so I grabbed them off him. The alloy plate bellow is the next part of the runner that I am going to make myself. This section will go from the oval to round. And my trumpets will also counter sink into this to.

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I had a few average trumpets lying around, I just used these to get a idea for length

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I made a plenum.

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I also have a build thread on Facebook under the altered boost page. The altered boost guys are helping me out with a few bits and pieces. We build the engine for there altered drag car at work.

If your interested in altered drag cars it worth a geazer.

http://www.facebook.com/alteredboost?fref=ts

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  • 2 weeks later...

So I started milling the manifold port shape into my blocks off alloy

 

Then I machined a seat for the trumpet to sit in.

This gave me a reference to machine the transition from round to the oval port shape. I used the rotary table to rotate the flange and cut the round shape in.

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This was the end result. There is still a small amount of material to come out, which I will attack with a die grinder

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Left side is straight off the mill. Right side has been hand blended. Still could do with a little more work but is close enough for now.

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Trumpet sitting on the flange. Will be getting some alloy this week to make a set off decent trumpets up.

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  • 1 month later...

I have been doing a few things on the inlet manifold, just tiding up the the blocks. Also got some bolts and bolted everything down.

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Also made a set of trumpets.

Here's the trumpets sitting in place.

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Now I have to work out how I am going to fit the plenum shell to the blocks of alloy. I have also bought a blow off valve and a couple of waste gates.

 

 

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Got some more pictures. Got to thank the guy's down at NZEFI here in chch, Done me a top notch deal on these waste gates.

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Started on this tonight. It's just going to tie the two sides together. I will be lightning this up a fair bit. I will also make one for the other end.

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Sat the plenum shell on the engine for a geazer. The plenum will sit a bit lower than in this shot.

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Got a VH45 throttle body, they are tidier than the 1uz.

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  • 2 weeks later...

So I have finished milling one of the ends. It now clears the rear water cross over pipe.

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Here's another shot, I have the other end roughed out. I will need to mill a heap out of this end to clear the front cross over water pipe.

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I will be cap screwing a base into this, not sure how it will work out. It's all trial and error

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  • 4 months later...

It's been quite a while since i last posted, I have been doing a few little things, but most of my car allocated time has been spent on fixing my digger and other stuff. Recently we relocated my work to a bigger premises. So i convinced my boss to let me bring the cortina in to work so i could work on it after work. I have had another change in the grand sheme of things.

 

I have cut the inner guards for more room. And will tube frame the front end.

 

 will get some pictures up soon

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  • 3 months later...

So it's been a while since i have posted some picture's, but i have been working away on the mk1. Awhile ago mocked up engine in the gap and sat the turbo on a apple box to figure out where the turbo will fit.

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Veiw from the rear

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  • 1 month later...

I havn't updated much lately, but i have been chipping away on the mk1. So i thought it was about time i loaded a few pic's up. I should have taken more along the way,Man Imageshack sucks now, can't load decent size pic's

Here's a pic of the cage coming together 

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Motor siting in. Got the suspension in. I have used silvia front coilovers, silvia bottom arms, adjustable silvia radius arms. I have just welded a rosejoint into the factory bottom arms to make them adjustable

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I have used the escort steering rack that i had from previous set that i was going to use. We have decided to go left hand drive so have mounted the rack upside down and it all seem to be sweet.As it sit's a the moment, i am saving for a Powerglide, Looks like the best way to get a decent one is to buy one from the states.

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  • 2 years later...

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