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petemk1

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Posts posted by petemk1

  1. more rusty bits fixed up.

    got the strut top finished

    van71.jpg

    Had to remove the bonnet hinge to get rid of some more rust in the seams where 3 pieces over lapped.

    cut it out and butt welded the bottom layer so just one join to plug weld. Looks heaps tidier.

    van70.jpg

    new flitch panel made up and welded in.

    van73.jpg

    cut out the rusty bits from the heater bubble/fire wall. Also got rid of the recess in the firewall while i was at it.

    van75.jpg

    van74.jpg

    and now replaced nice clean firewall

    van78.jpg

    cheers Pete

  2. Hi alex, yeah think the xflow will end up in this now, i want something a bit quicker in the 2door.

    This van would be one of the rustiest ive seen. Was all very well hidden with silicone and plates welded over top of rust.

  3. some more rusty stuff

    rusty end of slam panel cut off

    van50.jpg

    van51.jpg

    new piece made

    van52.jpg

    welded in, cleaned up and zinc primer

    van53.jpg

    made up new slam panel end

    van54.jpg

    welded in and cleaned up just need to sort out the curvy front piece

    van57.jpg

    all welded back in nice and strong again

    van60.jpg

    bit more done on the floor

    van61.jpg

    pushed it outside to have a cleanup

    van64.jpg

    Back was all upholstered. It had wet and rotting pinkbats under the front carpets which caused the front floors to rust away and in all the cavities in the back.

    van65.jpg

    more rusty fun to follow :D:shock:

  4. So i've been busy sorting more rusty bits.

    Rusty heater bubble

    van69.jpg

    Rusty lower crossmember cut the bad end off so i could repair it properly.

    van27.jpg

    Not much holding together here.

    van29.jpg

    started repairing lower crossmember.

    van31.jpg

    made this

    van33x.jpg

    to replace this

    van35.jpg

    welded in

    van36.jpg

    van37.jpg

    removed radiator support to repair

    van42.jpg

    made this

    van46.jpg

    welded in

    van47.jpg

    cleaned up

    van49.jpg

  5. Hi all. longtime reader thought it's about time i got a project thread goin.

    Picked up the van as a project for summer turned out to be a bit more work than i was hoping as usual.

    Passenger side guard is rooted.

    van2z.jpg

    van3u.jpg

    bloody silicone been used to cover rust

    van4.jpg

    cut out and replaced some with an old guard i had out the back which revealed what i was expecting another rust repair to fix.

    van1n.jpg

    tacked the repair in with the guard on the car to avoid warping.

    van6o.jpg

    took guard off to see what else needed doing

    van9c.jpg

    wheels that will get powdercoated

    van5.jpg

    shitty/dodgy strut top repair

    van11.jpg

    driver side needs new floor

    van13.jpg

    wheels powder coated and new tires.thanks to Conrad at action powdercoating and Chris at Firestone.

    also got the leaves reset 2inches might need to add 1" block still.

    van14.jpg

    had a poke and found more rust.

    van18.jpg

    van17.jpg

    van19.jpg

    started on strut top repair

    van16.jpg

    drill out spotwelds to get rid of battery tray

    van22.jpg

    bye bye

    van21.jpg

    another bit sorted just needs a bit of trimming and the welds ground back

    van24.jpg

    van25.jpg

  6. get crc on them for a couple of days before you do it. I just hit mine out with a thin punch or a bolt that is slightly smaller than the hinge hole. you won't be able to hit the top pin very far with a punch as the door gets in the way, i use a long bolt to sit on the pin rest the end of a big screwdriver flat on top of the bolt and hit shaft of the screwdiver to knock the pin down.

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