Rhubarb77

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Everything posted by Rhubarb77

  1. Here's some details on my MK2 Escort Denim pack project. I bought it pretty rough and had some minor rust cut out and repaired. I was undecided about going turbo with it but I'm going to bite the bullet. The car will remain the same on the outside but by the time I'm finished, will hopefully be packing close to 300atw on pump fuel & octane booster. The main parts aquired so far: 200 Pinto motor Custom stainless turbo manifold Garret ball bearing GT2560R Sierra EFI inlet manifold YB Cosworth Pistons & rods Reinz standard YB head gasket YB distributor & phase sensor Holden LS1 coil packs with relocation bracket R31 Skyline diff, handbrake assembly, tailshaft end W55 Supra box FG XR6 turbo intercooler Discussion thread here //oldschool.co.nz/index.php?/topic/51642-rhubarb77s-1980-escort-denim-pack/
  2. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    Dyno happened just over a week ago. I lost around 8hp from the weight of the new tailshaft haha. So after optimising the E85 tune with the new GTX turbo we got it back up to 300whp with the same boost pressure 20psi. Pushing beyond that the car began to lose fuel pressure so the boost is fixed at 20psi until I fit another Bosch 044 to make a twin pump set up. But looking at the results from when we pushed past 20psi, I will be lucky to get another 20whp out of it. Any more than that will require a bigger turbine wheel from the likes of a GT3071R which is an option even with the limited space available. The compact T04B compressor cover from a GT2871R can be used on the GT3071R (they have the same compressor wheel) and there's a T2 flanged Mamba turbine housing with Vband outlet that suits the full size 60mm 84trim turbine. I'm trying to resist the urge to go bigger. There would be some down sides- Traction problems, I'd have to ditch my 13x7 miniltes and AO48 semi slicks, then change diff gears again to suit 15" tyres. Boost coming on 1000rpm later in the revs. And of course the cost of doing it all
  3. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    Another night at Test n Tune to try out my new 3.45 diff gears. Long story short, I geared it too tall by running 205 tyres. Couldn't get it off the line very well and being frustrated with ordinary times, gave it a bit too much on my 3rd attempt and got terrible tramp which snapped my universal joint on the tailshaft Everyone was so chilled about it but I felt terrible holding up the night for everyone racing. I can't say I wasn't warned about these uni's. They're hollow not solid. Hopefully the shaft can be balanced, it did sustain a bit of damage from the accident. My diff builder recommended getting a XR-XF falcon tailshaft which he can modify to suit so I've lined one up already from an XF sedan. Believe it or not I've had GRP4 tramp bar (radius rods) brackets tacked to the underside of my car since I've had it on the road. It's about time I finished the job and put the bars in. Next time at the track should be a winner with 185's, a strong tailshaft and tramp rods installed!
  4. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    Turns out the turbo was in bad shape. Upon inspection it had noisy bearings and a chipped turbine fin so it was mailed back to the seller and I got a full refund (paid by paypal). On Saturday the diff gears were changed to 3.45 and I did a cruise session the following day. The new gears are an improvement. Speedo now accurate too
  5. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    Hi guys. It's been a while since last post. The car has been performing great and I'm still getting out an about in it, mostly on weekends. There's always something on at the local track every couple of months. I really wanted to get back onto the forum after growing somewhat tired of facebook and all the crap it can add to this hobby. Anyway... as far as developing the car. I have learned that gearbox ratios are very important. The W58 I have is quite low in first and second gear and a bit of a gap to third. Typical of road ratios. Well, a 600hp XR6T i've not been able to beat at roll racing finally fell behind me the last time out because I rolled on in 3rd instead of 2nd. 3rd has much longer legs and I didn't lose the speed changing from 2nd to third. So I looked into close ratio gear sets for the W58 and turns out they are available. At a cost of around $4500. Needless to say, the CR gearbox can wait. But gee it would make a difference. Also, the temptation to add more power has gotten the better of me. I have bought a used HKS GT2835R-56T , it's a Garrett GT3071R with a back cut rear wheel so it fits in the T25 exhaust housing. Compressor wheel will go from 47mm-60mm 62 trim, to 53.1mm-71mm 56 trim and more importantly the turbine, from 54mm-47mm 76 trim to 56mm-53mm 90 trim. I'm aiming to add around 30 or 40hp so 330~340hp at the wheels. My current GT2860RS is pretty much out of puff @ 300whp. At first I was going to fit a 67mm GTX billet wheel, effectively turning it into a GTX 2867R. It could probably make that extra power but nowhere near as efficiently as the GT2835R-56T. The larger turbine is where the benefits will come from. A larger set of Siemens Deka injectors will also be fitted. Jumping from 60lb (630cc) to 80lb (840cc) I took it to the drags a few months ago and it went 12.75 @ 113 mph (2sec 60ft) . Hoping with the new turbo and tune to crack into high 11's. If not I will just live with it because any more power will result in problems like gearbox failure, clutch failure, cracked block etc etc. So here's a pic of the car launching when I ran the 12 with 205 60 13 rear tyres. I was only able to achieve low 13's with 185 60 13 tyres, as soon as the 205's went on it was into the 12's. I might put in some 3.45 diff gears with the 185 tyres which would work out about the same as 205's and 3.9. Cheers
  6. Rhubarb77

    Hurmeez' 1977 Mk2 Escort Estate

    We made it same width as the escort diff 1350mm
  7. Rhubarb77

    Hurmeez' 1977 Mk2 Escort Estate

    Definitely jump on that R31 axle that's a great price. Just be sure it's from a Skyline and not a Pintara. The Skyline is 28 spline and 3.89 gears and Pintara only 25 spline with 4.11 gears. The Pintara gears can be used in the Skyline diff though. The way my diff was done was to use the shorter half shaft as is and use it on the other side then shorten and respline the longer shaft. Then shorten housing and weld on the escort brackets etc. The hubs and rotors were redrilled to 4x108 PCD
  8. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    I've also grafted some fibreglass RS500 Sierra vents into a spare bonnet. It turned out pretty good and should help a bit with under bonnet temps. Still needs to be painted
  9. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    The car has been getting plenty of use and lots of compliments. Very happy with it. There were a few issues to sort out after some road testing. Oil pressure was low at idle because the engine builder used a cross drilled camshaft. Normally this wouldn't be a problem but I also had a YB Cosworth under piston squirter bar (piston coolers) and camshaft spray bar in the circuit which was too much for the standard pump. So he deleted the piston coolers and installed a Burtonpower high volume oil pump. Unfortunately the piston cooler assy doesn't fit a HV pinto pump and they don't make a HV pump for YB cosworth so the coolers had to go. Idle pressure then went from 8psi to 40psi. The engine builder said motor will be fine without the coolers if I keep it on E85.. I would have preferred a solid camshaft and piston coolers to be honest. Also some small changes to the exhaust system with a bracket off the bellhousing to brace the dump pipe and a flexi join after it. I also ran a 1/4mile on Friday night and was disappointed with 13.3 but it was at 111mph so it has an easy 12 in it. Just got to get out of the hole a bit faster and will also gear the car slightly higher with bigger tyres
  10. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    So this happened yesterday There's still a bit more power to come after we swap the pump out. Turns out my Bosch 044 from ebay is a fake. New pump will keep the pressure at 58psi and hopefully see close to that magic 300hp mark
  11. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    All good thanks. It pays to point these things out just in case. I did the same for a guy on FB a week ago, he would have run them the wrong way if I hadn't of mentioned it. Running those blades backwards is not good at all, I imagine it wouldn't be good for brakes either
  12. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    Same principal as a turbo blade. Observe the direction
  13. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    You better swap yours lol
  14. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    Final spec on the motor was Standard bore 2.0L pinto block YB cosworth rods & pistons Ported, big valve 1600 Pinto head (9.1:1CR) MLS head gasket & ARP bolts throughout Custom turbo grind camshaft, HD valve springs, Newman long pad followers YB under piston oil squirters, high volume oil pump & Peterson oil pressure relief valve Custom Go Pipes steam pipe manifold & 3" dump, ceramic coated 3" mandrel bent exhaust GT2860RS turbo Turbosmart 38mm external wastegate, FPR800 and Kompact bypass/BOV Romac harmonic balancer & custom trigger wheel Modified (1 tooth) YB distributor with phase sensor Sierra EFI manifold with 630cc Siemens injectors LS1 coil packs Haltech PS1000 ECU Haltech wideband controller
  15. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    The end is in sight. I've got the handbrake & throttle cables in at a Control Connections being modified. Car is booked for mid October to get custom wiring done. In the meantime I have a bolt in steel half cage to fit. It came from a 4 door so the rear legs need shortening. Then after it's wired, will get it tuned and on the road
  16. I had some custom pipes which were copied from my engine builders race car. Tony Law and Steve Simpson pipes from the UK are very good
  17. Just seen your fresh motor, looks the goods! Be sure to add some decent pipes to unlock the HP
  18. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    The Radtec YB MK1/MK2 Escort radiator intercooler kit has been fitted.
  19. Nice one, 16.2 was by best ET with my old pinto motor. It had Crow mild street cam, electronic ignition and a rejetted 32/36 weber. Then went 14.5 with another pinto, 10:1cr, Kent GTS1 cam, Big valve ported head, twin 45's, Accuspark ignition, custom pipes & 2.25" mandrel bent exhaust.
  20. So what did it run on the 1/4 mile? I'll take a guess & say 16sec
  21. Rhubarb77

    Rhubarb77's 1980 Escort Denim Pack

    Fuel system bracket & components Dellow Conversions "Qik Shift" for the W55 Supra gearbox