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Posted
11 hours ago, kws said:

It'd been an interesting month or so since I sold the Alto, trying to work out what on earth my next project would be. Finally, It fell into my lap.

I knew the criteria. There were a few reasons to sell the Alto, and one of them was to experience a new platform on the track. I felt I had reached the limits of what that car could do without dumping a bunch of money into it for bigger turbos, new wheels and tires etc.

This meant I was looking to move away from FWD and get a RWD or AWD car. Being manual was non-negotiable. The other goal was to try and reduce the amount of money I had tied up in the Alto. That last one was actually much harder than I expected as all the "fun" cars had "fun" tax on them.

My options were really limited; An MX5, an Altezza or some sort of Subaru. Nothing else really fit the price range. So that's where I started.

In terms of Subarus, I tried to avoid pre-Y2K as older than that involves 6 monthly WOFs, and I can't be bothered with that, so that left with me Legacys or bug-eye onwards Impreza. Anything STI was out of the question, I couldn't afford that performance, but it still had to be a turbo. The options for WRXs were limited. There were a few bug and blob WRXs floating around for a good price, but they all carried huge Ks (usually around 300,000km) with questionable histories and modifications. I didn't want to buy a time bomb.

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The uncertainty around these led me to look at the newer hatchback style Impreza, as they still came in turbo options, manual, AWD, and usually with lower Ks as they were newer.

My wife and I did a couple hour round trip to look at the first one. A black 2007 Impreza S-GT, the JDM narrow-body WRX.

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It'd been for sale for a while, and the seller did advise that the last WOF had a note for underbody rust on the rear subframe, but otherwise the car was "all good". The rust wasn't too much of a worry as long as the rest of the body was solid, as I could wire brush and treat the subframe.

This car looked good from a distance, but as I walked toward it (from the rear), I immediately noticed really bad "orange peel" in the rear quarter panel. Being in the industry and having seen it all, this put me on alert straight away. The more I looked, the worse it was. Rust bubbling in the roof gutter at the rear, bad paintwork, rust starting on the boot floor where the rear panel had been cut off and replaced (along with a tell tail paint pen "cut" line). The seller told us "oh yeah it had a small nudge in traffic a couple of years ago". Yeah, his definition of "small nudge" might differ from mine, when it appears the whole rear end had been cut off and rebuilt. It probably wouldn't be an issue for most people, but it would always bother me.

I took it for a quick drive anyway to see if it was worth the effort to fix it up, but although the 260hp and AWD felt nice, it just didnt really inspire me. The price was also too high considering the issues. I walked away.

Next was a New Zealand new version of the same car, a 2009 WRX, also in black. Long story short, this too had been in a rear shunt, with a misaligned tailgate, both rear quarters had been repainted, and there was a lovely patch of cracking bog above the rear wheel, with rust bleeding stains under it. I didn't even drive this one, I just thanked her for her time and left.

As a change of scenery, I had been watch a listing for a 1993 WRX "Version 1" but hadn't been able to get in touch with the seller before someone else bought it. This was an exception to the rule, I love these old GC8s but the prices are getting insane, so when it was relisted a little further up the coast for a similar price, I jumped to contact the seller.

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Already alarm bells are ringing, why is he selling it so soon? He spun a story about needing the funds, but in truth I think he bought it without inspecting it and got stung and needed to offload it quickly.

One day after work I drove up the coast and went to view the car. I knew from the previous seller that there was some rust, and he had provided a couple of photos showing it was in the top of the front guard and in the rear door, both replacable panels, but he hadnt supplied photos of the rust in the boot he mentioned.

Viewing the car, the rust was far more extensive. In a quick look, I found a rust bubble in the front chassis rail, rust bubbling along the top edge of the rear guard, and worst of all, the seller pointed out the rust in the boot; basically the whole rain channel under the rear glass, on both sides where the hinges are, was made of bog. Cracking, badly painted and rusty bog. When I mentioned "heck, I didn't think it'd be that bad", the seller replied "neither did I". Ouch. I walked at that point, you'd need to either reshell that car, or gut it and spend months cutting all the rust out and rebuilding it.

The final Subaru I looked at was another NZDM WRX hatch, this time in silver.

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Much to my surprise, this one had also been crashed. I knew it was rough, and had a couple of dings, but it was priced well, so I could've overlooked those, but this one had a new curveball, rust. It wasnt huge, but there were definitely rust bubbles down the LH A-Pillar by the glass, and at the top of the hatch opening where the hinges are that someone had tried to paint over. When asking about things like cambelt and service history I got a lot of blank looks, so that didn't bode well.

I took it for a quick drive to see how it went and it was fairly disappointing. The clutch feel was horrible, and the brakes had a massive shudder, so work was obviously needed in those places too.

I'm quickly finding out that these WRXs were often bought by families and are just "a car", with little care given to what they are or how to properly look after them. It's a shame.

So, whats next? The old Toyota Altezza was in the price range, and with 200hp on tap with a 6 speed manual and torsen LSD, they should be fairly fun. I've owned one before, and although it was a nice car to drive, it always felt a bit underpowered for the body, and wasnt that exciting. This lead me to consider a couple, but not bother looking at any.

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Finally, it was MX5s. I looked at three. I'll start with the one I walked away from as soon as I started it up; an ND1.

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It's a gorgeous car, and even the massive stupid wing didn't look too bad in photos (although in person it looked 100x bigger). This had some seriously questionable mods though, one of which was a painted on Union Jack on the soft top (why). The worst though was the exhaust, which I don't think had anything resembling a muffler. I got in, pressed the start button and was immediately greeted by the loudest car I have ever been in. My wife was standing just outside the open door, and I couldn't hear her talking to me over the exhaust.

That exhaust, and the fact that the car was so small and cramped for my rather generous frame, meant that I had to walk away.

That left me with a pair of NCs. I've also previously owned an NC, and really enjoyed it, so knew one would go well as a track car.

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Turners Damaged Auctions was the location of the first one, an early NC1 RS soft top. It had high Ks, appeared to have been sitting outside for ages, had some cosmetic issues, but otherwise if it went cheap enough I was prepared to fix it up and thrash the pants off it. Even if the engine was bad, I had planned to 2.5 swap it.

I went and viewed the car, since by some miracle it was at the local yard

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Externally, it didn't look too bad. The brown soft top needed some love, there was a ding in the RH rear arch, and the front bumper was... trash. The inside was pretty good too. Some wear, but with over 200,000km on it, it's to be expected. It also had a broken front quarter window.

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The underside is where it got a bit iffy.

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It all appeared to be surface rust, but there would be a few hours worth of work under there scrubbing it with a wire wheel and then treating and painting it.

The auction rolled around, and with a fixed price limit in my mind, I was ready to hit the bid button. The bidding started and ended about a grand higher than my limit, so it wasn't to be.

Interestingly about a week later it popped up on Facebook with a new reg and wof, a repainted front bumper, replaced window and dyed soft top for significantly more than he paid. Can't argue with the hustle, at least he did some work to fix it, but I can't help but wonder how much work he put into the underside, or if he just blasted paint right on over the rust.

Finally, the last NC I looked at was a PRHT NC1 at the infamous "shite car dumping ground" dealer

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Everything about it was right. The colour, the spec, the power hard top, manual, LSD, cloth interior, and something like 130,000km. I jumped at the chance to view it bright and early the next morning.

They had it parked out front and center, where it was catching some attention, paint shining in the sun. After a good look around, issues were coming to light. The term "polished turd" was coming to mind. The tires, although good Michelins, were about 10 years old and hard as plastic. The engine was weeping oil in a couple of places under all the dealer spec shiny slime, and there was an excessive amount of wear in the interior for the Ks; it was ageing worse than both my old one and the Turners one above, which both had over 200,000km on them.

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I jumped in and took it for a drive anyway, as I can fix all of that, for a price. The drive showed me three things; I like NCs a lot. The thermostat was stuck open so it never came to temp, and the rear shocks were poked. The slightest bump would have the rear of the car slamming violently down onto its bump stops. Horrible. I had the same issue with my old NC, and spent a not-insignificant amount to fit a pair of new shocks to fix it.

Pulling back in, the salesman comes up, beeming, practically rubbing his hands together after running them through his slicked back hair. His face dropped when I said its got a couple of serious issues, the thermostat is stuck open, the rear shocks are stuffed and the tires are borderline dangerous, would he work with me on a better price? "The boss drills into us every Monday not to drop prices" is what I got told. They "might" take it to a workshop and have them "look" at the thermostat and shocks, but I wouldnt count on either of them being fixed properly, if they even acknowdleged there was an issue. It's no wonder they're (proudly) sitting on a massive inventory of cars that never seem to sell.

I decided to leave it at that point. The price was too high, they were asking a premium price for a car that needed some significant work. If they would've worked with me to drop the price a grand or two, it would probably be in my driveway.

After viewing the other hunks of junk in the mean time, I actually went back to the dealer the other weekend, a couple of weeks after first seeing the car, with the full intention of dropping the asking price on it and driving away as it is. This time it was in their shed, under the artificial lighting. The more I looked at it, the worse it looked. The paint was fading and peeling in places, and it just didnt have that shine from last time. With a heavy heart, I walked away again.

Now, there is one other car that fits the criteria almost to a T. The Toybaru twins; the Toyota GT86 and Subaru BRZ. I had been writing these off as the prices were just too high. I couldn't justify dropping $16-17K on a high KM one. The autos were cheaper, but stuff that.

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These guys have the concept right. Modern, light weight (just over 1200kg), RWD, Manual, and a responsive 2L flat four "Boxer" engine. They were a collaboration between Toyota and Subaru. Both cars share the same basic shell, driveline and interior, but the differnet brands gave them different faces and trim levels. The BRZ is generally considered a bit more upmarket than the 86.

So, the other day whilst flicking through Marketplace, wading through all the trash, I spot a new listing for a 2012 BRZ. Oh, it's manual. Price is pretty decent too; a bit lower than usual.

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Within a couple of hours of it being listed, I had interrogated the seller, got sent a bunch more photos, and made a slightly silly offer, which had been accepted.

The seller was really upfront. It has 190,000km on the clock, so its lived a life and has some marks to tell it, but he sent me photos of every little mark inside and out. Anything I asked, he tried his best to answer.

A couple of days later, where I lived in a constant state of "he's going to sell it out from under me", he met me in the agreed town, about half way between where he and I lived. I look over it, take it for a quick drive, and deals done. We wait about... 2 hours for the bank to transfer the cash, and then we're off home.

20250412_103444-1024x576.jpg Sitting waiting for funds to clear...

The two hour drive home was interesting. I quickly learnt the car had some flaws. The most obvious one was that the JDM stereo was still installed and I had no idea how to connect my phone to it. Que two hours of jamming to the Japanese pop music that I found stored on the headunit internal hard drive. I got a couple of interesting looks gound through the small towns, cranking that, arm out the open window...

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The other big issue was the throttle response and clutch control was terrible. Taking off from intersections resulted in either bunnyhopping away, or nearly stalling it as the throttle did nothing. I got a bit more used to driving around it, but it wasnt that much fun.

I'm also forgetting that the car came fitted with a lovely sickly sweet air freshener in the cup holder, which got so strong and unpleasant I considered throwing it from the moving car to get rid of it, but in the end I handed it to someone to throw in the bin at the next stop.

Oh, and the last surprise was that the car has a pretty bad shake when travelling over 100kph. I'm hoping this is the mismatched cheap ditchfinders that are currently fitted.

Anyway, I made it safely home and although I was off to a bit of a rocky start to the relationship, I still enjoyed the drive back. It was a very pleasant car to drive.

If I were a Youtuber, I'd say something like - I BOUGHT THE CHEAPEST MANUAL BRZ IN THE COUNTRY. But I'm not, so... yeah, I did though.

It was fithly, but I couldnt help myself from stopping and grabbing some photos.

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Being an S trim level, the highest in this model, I also ended up with some goodies like dual zone climate

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and heated half leather seats

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Along with red stitched leather padding around the place.

A previous owner had ticked a couple of boxes too, which left me with an STI skirt kit (except the front lip which has been replaced with a knockoff due to an incident with a possum), LED "dayliner" DRLs, the red STI start button and the previous owner added the rear spoiler with STI gurney flap.

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Over all, its a stunningly good looking car. The World Rally Blue paint and STI skirts are what really tipped me over to buying this one. All the others that were on the market tend to be black, white or the odd red one. I'm also a fan of it being the Subaru variant as I feel its the most true to its heart; the boxer engine.

So yes, thats the new toy. I have a big list of things that need doing, and before doing any actual "upgrades" I really want to get on the track and get a baseline first, so I know what to improve on.

My folks owned a base spec 86 from new having ordered and paid a deposit before there were any in the country. They owned it for ~10 years and only lost just over $10K on it.

One upgrade from basic yours will have will be the digital readout for the speedo? Basic spec analogue speedo felt tricky to keep to 50km/h without cruise control.

  • Like 2
Posted
6 hours ago, Willdat? said:

My folks owned a base spec 86 from new having ordered and paid a deposit before there were any in the country. They owned it for ~10 years and only lost just over $10K on it.

One upgrade from basic yours will have will be the digital readout for the speedo? Basic spec analogue speedo felt tricky to keep to 50km/h without cruise control.

Thankfully yes, this has a digital speedo. I can't imagine having to live with just the analogue one, the scale is so cooked that it goes to 260kph and 50kph is a twitch of the needle from zero. Apparently these have a 180kph speed limiter anyway, so what sick joke is the speedo going that high?

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  • Thanks 1
Posted

Having arrived home with the new car the day before, I took no time at all to start ripping the car to bits.

The first thing to fix was going to be the head unit. I had previously purchased another of the cheap Android units from AliExpress, the same I had used in the Alto, in preparation to fit it in my next car, so once I bought the relevant wiring and fascia adaptors, I was ready to get stuck in.

I started by removing the surrounding trim, which came free by hand

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Where I immediately came across my first problem. Being the stock head unit, it still had the stupid security screws fitted. As if anyone wants to steal a stock head unit that badly.

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Nothing a garage full of tools can't fix though. A small bolt extractor was the perfect solution

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Upon removing the unit, I was greeted by the obligatory JDM nest of wiring behind the head unit

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It took a lot of work to unpick all the wiring and dump what wasn't needed

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All the black wires with the square plugs are for various antennas around the car, which would require a lot more disassembly than I can be bothered with, so they were bundled up, taped up and zip tied out of the way. This left with me with the two main connectors, the FM antenna harness (with adaptor) and a 5 pin connector which has the reverse camera trigger on it.

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As a side note, the wiring adaptor required is for a Toyota, showing the car's shared roots. In NZ it's an Aerpro APP0141

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I also needed some little filler plates for either side, since the standard head unit is wider than a normal Din unit. These were Aerpro ATB2

Along with all the wiring for the head unit, there was also wiring for the ETC unit in the glove box, which all had to come out. This turned out to run all along the dash, to under the steering wheel

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Where I also found this weird bundle of wires with heaps of unused bullet terminals

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As it turns out, this is actually a genuine accessory. Part number H0077AL000 - Option Harness, which ties into the car harness and gives a bunch of "outs" to use for various things

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It appears the DRLs tie into it, as does the ETC unit and reversing camera trigger. Very handy!

Anyway, back to the head unit. This is where it all started to turn a bit pear shaped.

The Android unit is very shallow, so the brackets need mounting holes quite far forward (an issue I had in the Alto), but putting the two side by side looked like I should be good

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The filler plates needed some modifying to clear the mounting brackets. I had to cut a lot more out of these later on

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A quick test fit in the surround. It's VERY tight, I suspect the Android unit might be a fraction taller than the Din standard.

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I cut the ISO plugs off the adaptor harness, and wired it to the head unit wiring, ready for a test boot

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Excellent, everything seemed to be working. So now it should just be as easy and screwing it in and pushing the surround on over it, right? No.

This part of the job took the longest. In the end I had to file the mounting holes on each bracket into slots, so I could lower the head unit down as it mounted too high and clashed with the dash, and finally it took me a while to realise the filler pieces needed to be moved backwards a hole, and can't mount flush with the unit otherwise they actually try to share space with the surround, which is no good. This took a horrible amount of test fitting, back and forth, to get it to fit right.

In the end though, it finally did

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And the two reasons I wanted this unit, worked

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The audio quality, like in the Alto, isn't great, but the original head unit didn't sound amazing either (clear, but lacking bass), so I'm not sure if that's just normal for these. At the end of the day, I just want background music for commuting. Most of the time when driving this, I'll want to be enjoying myself and concentrating. The main function is Waze and being able to use Torque Pro.

Speaking of Torque, one function that was missing from the Alto is present on the BRZ; engine oil temp. This isn't the final layout, but good for testing.

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This has to be added with a custom PID in Torque, based on instructions in this thread here and using these settings

OBD2 Mode and PID: 2101
Minimum Value: -40
Maximum Value: 215 (this is just the maximum that this location can support, which does not mean the sensor can read that high)
Scale factor: x1
Unit type: C
Equation: AC-40 (no space between A and C; "AC" is the location within the response)
OBD Header: 7E0 (Auto also works, but seems to take longer)

Seems to work well and responds as expected. I still really rate these little cheap head units. They're far from perfect, and if you're into good audio I wouldn't bother, but for the functions they offer, it's hard to beat.

One last little bit of work, while I was under the dash, was to fit my Pivot throttle controller. By some miracle, this car uses the Toyota harness, which I happened to have already since I last used this on the Yaris.

I disconnected the throttle pedal harness

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and added the Pivot harness in line

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I tapped into the option harness for switched power, connected the ground to a bolt, and job done.

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The main reason to add this wasn't to improve throttle response, but to actually dull it down. This one does both Sport and Eco modes, and as I found out, turning it to Eco2 was enough to dull the pedal response and make the car more drivable. This was just masking an issue I would find the solution to later on.

 

  • Like 8
Posted

Next on the list of things to quickly knock off, I wanted to install a proper gauge to measure oil pressure and temp.

I had planned to install a temp gauge in the Alto but never got around to it, so knowing that the BRZ would be seeing track time and I wanted to monitor it, I looked into my options.

I wanted something clean, simple and easy. The solution came in the form of an Saas Dual gauge

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It's really designed for oil pressure and coolant temp, which is a weird combo, but there is no reason it should have issues reading oil temp. I ordered a gauge and a couple of adaptors to mount the sensors on the FA20.

The next question was how to mount it. I wanted it subtle, and not sticking up in a pillar mount or something. Searching around, I came across vent pods, which allow you to mount a gauge in the right-hand dash vent, which seemed like a nice tidy way to do it.

I found one on Thingiverse and tried to print it on my ancient old printer, which didn't go well. Thankfully, a friend has a much better printer and kindly ran one off his machine for me

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I quite like this design as it still allows for airflow through the vent instead of completely blocking it.

To install it, the dash vent just pulls out. Stick your fingers in the vent and grabbing the outside edge, give it a sharp pull

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As a small note, it fits back in with the large bit of the surround facing the cluster. I marked the top of mine to make it easier to refit without guessing which way it goes

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Once removed and on the bench, the front ring just unclips

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As does the retaining ring behind it

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Now the vent flaps can be removed

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The vent pod insert was a smidge too small on the outer diameter, so I wrapped some tape around it to make it a snug fit

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I used some foam tape to pad the back of it out too

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After a quick scuff with some scotchbrite to dull the gloss, I reassembled it all

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Now for the less fun part, the wiring. I knew the under dash wiring would be easy, the option connector has everything I need, but getting the two sensor wires from the engine bay through the firewall was going to be a pain.

To power both the throttle controller and gauge from the option harness I needed to make a Y splitter, so I whipped one up

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For the sensor wiring I chose to go through the main grommet, using the add-in tube thing

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I snipped the plugged end off the tube above the main wiring harness

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And using an old coat hanger, I fed the bundle of wires through

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You'll want to use a zip tie to seal the tube around the wires once you're happy with their length.

I ran the wires to their relevant locations on the engine. I haven't received the adaptor for the temp sensor yet, so I have just bundled the wires up where they need to go, but I could fit the pressure sensor.

That big round plug is where the temp sensor will go once the adaptor arrives.

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I'm going to tee into the factory pressure sensor here, on the front of the engine

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To access this, I removed the intake pipe and air filter housing

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A ton of room with that removed

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I fit the adaptor and the two sensors

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This location gives heaps of room to clear the air filter box. The wiring for the stock sensor sits well below it.

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Before refitting the intake piping, I removed the four 10mm bolts from the throttle body, removed it and cleaned it. It was caked in black sludge. I wedged the throttle pedal down and used brake clean and a rag to thoroughly clean inside it.

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With the intake reassembled, I moved to installing the gauge into the dash. I ran the wiring through the vent, plugged the gauge in and pushed it into place. There is a bump on the LH side of the ducting behind the vent, this gave me room to feed the wires out without cutting into the ducting.

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I pressed the ignition button and it all lit up

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A quick first start to make sure it all worked and check there were no leaks. Pretty good pressure when cold. Without the temp sensor, the digital readout just sits at zero.

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Good oil pressure when warm too. This is at 89c oil temp

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Once the temp sensor is fitted, I will rely more on the actual gauge rather than Torque, but it'll be interesting to compare the difference between the two.

Hopefully this will let me catch any potential oiling issues before they become a problem.

  • Like 8
  • 4 weeks later...
  • 2 weeks later...
Posted

In typical fashion, my plan didn't work out, so now I'm onto Version Two of my oil pressure monitoring solution.

I left off the last instalment with the pressure side of the gauge working, but I had not received the oil galley plug adaptor yet, so had not installed the temperature sensor.

The adaptor arrived, so after work one night I quickly set about replacing it.

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I used a decent, firm fitting, 8mm hex socket on a ratchet to crack the plug. It has thread sealer on it and was in quite firmly.

I originally fit the adaptor and then the sensor into it, but I would recommend fitting the sensor to the adaptor first and then screw the adaptor into the engine as it's easier to get it nice and tight and sealing well as one unit. I also noticed during one of my many times removing the sensor and adaptor that after the first install of the sensor into the adaptor, there were a couple of brass shavings that came out with the sensor, which is easier to clean out with the adaptor out of the engine.

Anywho, the adaptor

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With the temp sensor screwed into it

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I crimped the terminals on the wires, and connected it up to the gauge (ignore the ugly tape, that is long gone)

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So, what was the issue? Well, temperature differential was my issue.

I can monitor the oil temp with ODB2 in Torque, so it was quite easy to compare the gauge to what the engine was seeing

20250430_172506-1024x768.jpg

Early on, when its cold, its fairly close

20250430_172516-1024x768.jpg

But as the temps rose, the difference got greater. In the end I was seeing 10-15c lower on the gauge than in Torque

20250430_173019-1024x768.jpg

20250430_173014-1024x768.jpg

I had heard that the galley on top can cause a difference, so swapped the sensors; oil pressure in the galley port, and oil temp in the front of the engine.

It got worse

20250511_101130-1024x768.jpg

20250511_101140-1024x768.jpg

Now not only was it slow to respond, it was miles out compared to ODB2. I suspect this is because the sensor was in the end of the long adaptor and no longer seeing oil flow, only pressure, so it was more measuring the ambient temp of the housing than anything.

IMG_20250418_122349-1024x768.jpg

That was the final straw, a gauge that gives meaningless figures is useless. Oh, and it's bloody bright at night, even dimmed.

With that failure under my belt, I looked around at my options. Annoyingly it seems pretty hard to find decent gauges, for a reasonable price, that have a PSI scale over 130PSI (my cold pressure).

Normally I'm a diehard analogue needle gauge kinda guy, but I noticed with that one how hard it was to read at a glance and the accuracy was "maybe this much" at that low end of the scale, so I decided to try a digital gauge this time.

I also scrapped the dual gauge idea and and settled on just a pressure gauge as thats more important since Torque can give me temperature for now (and I have an alternate solution in the works for temperature).

I removed the galley plug adaptor and refit the standard plug, and swapped the pressure sender to the new one. It's a fair bit bigger than the previous gauge sender.

IMG_20250521_182124-1024x768.jpg

Using the old gauge wires to draw the new ones through, I wired up the sender (albeit backwards in this photo, I forgot G is gauge, not Ground)

20250521_192637-1024x768.jpg

Thankfully, it clears the stock airbox with plenty of room to spare

IMG_20250521_193118-1024x768.jpg

And the new gauge. White during the day

20250522_163612.jpg

Dimmed and red during the night. It blends in very well with the stock gauges. Its a heck of a lot easier on the eyes than the last one too.

20250521_201649-1024x768.jpg

It seems a little slower than the previous gauge to respond to changes, but it's a fraction of a second difference, really. You can see in the photos above that even at a glance it's super obvious and easy to see what the pressure is. Over all, I'm happier with it, and hopefully it'll give me some peace of mind when I take it on the track next month.

  • Like 7
  • 2 weeks later...
Posted

If the transmission in your Toybaru Twin has ever been out of the car, there is a chance the reverse lockout plate on the shifter is no longer correctly adjusted and maybe impacting shifting.

In my case I knew the previous owner had the transmission out for some work, and knowing it was quite hard to shift 1st and 2nd gears, I suspected my reverse lockout plate wasn't correctly adjusted.

This is a reasonably easy task to do, albeit with the complication of having to remove the center console to access the shifter assembly.

To start with I removed the shifter surround by gently reaching down into the shift boot, grabbing the inside of the plastic surround and pulling upwards on the front of it. The back slots in with a tab, so you need to start with the front.

Once it lifts up, unplug the connector for the traction buttons, remove the shift knob, and the whole surround comes off.

IMG_20250607_122540-1024x768.jpg

Next the little pocket in front of the shifter, with the start button, needs to be removed (or at least free'd and moved to the side). The manual says to just grab it from inside the pocket around the start button and pull, but I couldn't get that to work, so I removed the little side trim below the knee pad on the side (pulls free) and using a screwdriver gently pressed it against the back of the pocket and pushed towards the rear of the car until it popped.

IMG_20250607_122535-1024x768.jpg

Both methods are offical ways to do it, according to the service manual

Push-Stick-1024x511.png

This is a good time to unclip the handbrake boot by pulling it upwards and then sliding it off the handle.

There are six screws holding the center console in, two under the pocket I just removed at the front, two behind the shifter and the final two are under the rubber mat in the "cupholder" storage tray area.

With the screws removed, the console can be lifted, plugs disconnected (don't forget the one for the power socket) and the console removed. I slid it back into the back seat for enough room.

IMG_20250607_122751-1024x768.jpg

Now its time to work on the shifter. Remove the big foam insulator on top, this has two white plastic screws on studs that need to be unscrewed

IMG_20250607_130839-1024x768.jpg

and then remove the four bolts holding the metal boot retaining plate down. This will free the rubber boot and let you acess the reverse lockout plate

IMG_20250607_123256-1024x768.jpg

I found mine was out of adjustment and too tight to the lever when in the 1st and 2nd positions. When going from 3rd to 2nd for instance, you had to push the shifter against the lockout plate, which made it harder to shift into gear and felt pretty yuck.

The spec is a 1mm gap, when the shifter is in 2nd gear, and lightly held to the left (since my shifter has a little play in gear).

Lockout-adjustment-300x193.png

I loosened off the four bolts securing the plate, just enough that the plate could be tapped into place but had enough resistance it didn't move freely and then slipped 1mm of feeler gauges in the gap, making sure the blades were parallel with the face of the shift lever "detent" (as the vertical stopper is actually curved)

IMG_20250607_123811-1024x768.jpg

I then nipped up the bolts and checked the shift action. Mine was better, but if you find the gap too big, the manual says you can reduce the shim size by 0.2mm and try again until it's right. Also check it still blocks reverse unless the collar is lifted, and that you can actually get into reverse too.

IMG_20250607_123822-1024x768.jpg

I used some lithium grease on the two faces and then reassembled everything.

I'll tell you what, other than the Motul fluid in the transmission, this was one of the biggest improvements to shifting I have made. I didn't think it would do much, but it's significantly easier to shift into 1st and 2nd gears, and by some placebo, the rest of the gears feel smoother too.

From factory this should, in theory, be correctly adjusted already, but obviously whoever reinstalled the transmission in my car just kinda set it by eye.

Whilst my overalls were still clean I had a couple of other things to do in the interior.

I have no idea what was going on, but the gauge cluster lens was junk. I'm not sure if someone had tried to clean it with something it didn't like, or if they had a sticker or something dumb on it at one point, but this is what I started with

20250412_180000-1024x768.jpg

I polished it with PlastX and it got slightly better, but it was still hazy, particularly around the tacho

20250412_181111-1024x768.jpg

It seemed the only way to actually cure it was to replace the lens completely. I did this on the Alto, and it was well worth the $30 or so from Japan.

So I ordered a new lens from a GT86 (since the BRZ one appeared to be NLA) and set to work replacing it.

The radio surround has to be removed, which just pulls off, and then the top visor needs to be removed. This is held with a single screw in front of the cluster, facing upwards, and then with a bunch of clips which require you to pull it up and toward you to remove.

IMG_20250607_132104-1024x768.jpg

The cluster surround then pulls forward. This is attached to the column shroud, so I opted to just pull it forward instead of removing it. This left me with full access to the cluster lens.

You don't need to remove the cluster. I just used a small flat blade to pop the clips around the perimeter of the cluster to remove the lens

IMG_20250607_133030-1024x768.jpg

I took a lot of care not to touch anything inside the cluster, or to touch anything but the edges of the lens just so I didn't have rogue fingerprints everywhere.

After reassembling, the results were dramatic

IMG_20250607_133506-1024x768.jpg

Its crystal clear now. I think for the money, its one of the easiest ways to uplift the interior of an older car. You spend so much time looking through this lens, it might as well be spotless and not scratched or marked.

Finally, the cabin filter was replaced. Fairly easy, just open the glove box and squeeze the sides in so the stoppers on each side pop out and let it drop down further

IMG_20250607_134938-1024x768.jpg

The filter is behind the white cover. Gently press in the clips on each side and remove it

IMG_20250607_134958-1024x768.jpg

IMG_20250607_135010-1024x768.jpg

Take note of the orientation and remove the filter. Mine was full of junk. Likely not changed since before it left Japan

IMG_20250607_135024-1024x768.jpg

And slip the replacement filter in, oriented correctly (UP is up)

IMG_20250607_135141-1024x768.jpg

Reinstall the cover, hook the glove box back in and job done. Enjoy the nice clean air coming through the vents.

Parts Used

Toyota SU00302619 - Cluster Lens
Roadpartner 1PS961J6X - Cabin Filter

Please note these parts are specific to my car and may vary. Please check before ordering.

  • Like 9
Posted

As part of my prep for the track day later this month, I wanted to replace the engine mounts. How to do it wasn't exactly clear though.

There is a bit of information out there for replacing the engine mounts, but mostly LHD and most of them say to remove the headers to do so. Being the stubborn guy I am, and not wanting to remove the headers, I thought there must've been a better way.

In my last RHDJapan order, I got a pair of uprated STI engine mounts. These have a stiffer compound rubber without being super harsh like the Cusco and similar with their polyurethane mounts.

ST41022AS000_1-1024x681.jpg

With the car in the air I slid under, removed the two under trays and had a look at what I was playing with. The mounts were surprisingly accessible.

IMG_20250608_152227-1024x766.jpg

IMG_20250608_152241-1024x766.jpg

That bolt and nut are easy to access with a rattle gun and extension, but there is also one bolt above the steering rack which is a little harder

IMG_20250608_152252.jpg

For that one I found it was best to start the bolt with an offset ring spanner as it is recessed, and then once loose, undo it with a ratcheting spanner

IMG_20250608_152521-1024x766.jpg

IMG_20250608_152531-1024x766.jpg

Both sides worked with the same treatment

IMG_20250608_152650-1024x766.jpg

To lift the engine, which has to be done otherwise the mount stud will not clear the crossmember, I used a floor jack on the sump. I'm not that happy doing this, but many people have done it before, and I used a rubber block to spread the load. I got away with doing this with no visible deformation of the pan. The hardest bit was just working around a big jack right where you need to be.

IMG_20250608_154135-1024x766.jpg

I started with the RH engine mount as I figured this would be the hardest to remove due to the steering column/rack, and I was right. I completely unbolted the RH mount and loosened the centre stud on the LH mount so that I could use that mount to pivot the engine over (instead of just lifting it straight up and having nothing keeping it in place). Once the mount was free, I could move it around, but couldn't seem to get it out. The trick was to remove the heat shield plate on the top of it (not captive like the STI mount, it just sits there) and unbolt the steering rack (mark or make note of the bolt positions before undoing them as there is some wiggle room). Without the plate on the top I had more room to move and rotate it, and lowering the rack gave me just enough room to squeeze the mount out towards the rear of the car and remove it. It'll take a fair bit of rotating and wiggling to get it out, but it's doable.

IMG_20250608_155210-1024x766.jpg

IMG_20250608_155202-1024x766.jpg

Refitting the new mount wasn't too bad either. Because the heat shield on the top of the STI mount is captive and can't be removed, I did get it stuck just as it went over the steering rack, but a little gentle pop with a pry bar got it free and into place. To bolt it in I lowered the engine slightly, so that the centre stud lined up, but I still had free movement to screw in the two bolts. Once the two bolts were done up hand tight, I lowered the engine down onto the mount, leaving the centre stud nut loose, and moved to the other side.

Comparatively, the other side was easy since there was more space to work (no exhaust or steering column)

IMG_20250608_160822-1024x766.jpg

Once the mounts are in place and the engine lowered down onto them, torque them to spec (45NM centre stud, 35NM for the two bolts, one of which has to be done to gutentight since a torque wrench won't fit - in hindsight with the rack loose you might be able to fit a torque wrench on an extension in there). The steering rack needs to be refitted and bolts torqued to 120NM.

In conclusion, yes, at least on a RHD car, you can replace the engine mounts without touching the headers.

How are the STI mounts? Good. The driveline feels tighter, more like it's part of the car. There is a small amount of extra vibration now, mostly at idle, but it's barely noticeable (and nothing like the vibration the Alto had after the rear mount inserts went in). I probably wouldn't bother replacing stock low KM mounts with them, but my 190,000km mounts were worth replacing.

Parts Used

ST41022AS000 - STI Engine Mount RH
ST41022AS010 - STI Engine Mount LH

Please note these parts are specific to my car and may vary. Please check before ordering.

 

  • Like 6

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