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d.p.n.s mk3 cortina


d.p.n.s

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i was thinking about rear brakes and doing a disc conversion as i didnt have any rear brakes for it.

but i then thought the easiest way would be to use factory aussie drums...they came on a 6 cylinder cortina soooooooooo must work well on a cortina with a 6 in it. (keep cert man happy aswell) and its not going to have a million hp.

so thanks to @J-W-G igot my hands on a set of factory aussie assembled rear drums..seen better days but nothing a rebuild wont fix.......and the best price.

so here they are.

rb1.jpg.92e4b057fcd8a7b0532b3dd1ebdd67e1.jpg

rb2.jpg.939ab5bbee178bcf5cbfe324b2391948.jpg

rb3.jpg.045389539141c40ddb128f6c09c080ec.jpg

rb4.jpg.5a596e90eee7de2759f75cca0ab81a1f.jpg

and after a few hours i got the backing plates all cleaned up ready to have the backs painted in POR15.

rb5.jpg.8b1fea6f1540cae4928597b0dbe0a115.jpg

rb6.jpg.2d322d9f863010fad0834053e23456f2.jpg

1 of them had some damage (looks like someone lost a wheel at some point)  i managed to straighten it so the drum wont rub

rb7.jpg.ddeefdf3f5ad9c58a63a3366b710477f.jpg

rb8.jpg.b9d0226ef24f0d04b59355ffa62cb500.jpg

 

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  • 1 month later...

thought i would have a play with falcon TFI dizzy i had that came with all the injection bits i bought.

only wanted was the hall effect  as a trigger for the ecu and also for the oil pump.

so pulled it a part cleaned it up and cut the top off and capped it...rebuilt with a new plug.......good to go

d1.jpg.227fc68364accecb5be25aab8af2e4c5.jpg

d2.jpg.43f33450d0311666ad8494d82e6b66cf.jpg

d3.jpg.4fe0666e111c420c669c93e709e9210e.jpg

d4.jpg.3d341431d04e9788d68b6bdd296f55d8.jpg

 

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  • 1 month later...
  • 2 weeks later...
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  • 2 weeks later...

i relieved the boot of the wheel well.(was in pretty good condition but i have plans)

boot.jpg.6e813731ac065781efa2b1ce8caabbfa.jpg

i also plan to rebuild most of the front end panels (there is some rust ) but i want to repackage the radiator ,fan and oil cooler so its all under the slam panel

rad1.jpg.0804bd9e639626d144cc25b102cfe56d.jpg

rad2.jpg.dba8eb19bb4750c6fc07e6fa43d2d842.jpg

rad3.jpg.3b49e29f73ba37d0a56951c83ced7840.jpg

i removed ...hammered and dolled them and replaced ..even had some seam sealer on the shelf...

chas1.jpg.7984bd3a588fd49e59b4e1450efb1bf6.jpg

chas2.jpg.12e51cccaf6fecfaa03651969755840f.jpg

.

 

 

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started on the other half of the drivers side floor/jacking point

733292530_dsrust9.jpg.fbbff1df5d1ed029492debc2a4791166.jpg

132456910_dsrust10.jpg.d675add45abbf7aa426d5730802a91db.jpg

111655070_dsrust11.jpg.9d58286d548d7cd465fddea2f1fc47c5.jpg

straitened the jack mount and put back on.

364409106_dsrust12.jpg.fbf76c4360f4e05489854aa7c3b6b457.jpg

503723290_dsrust13.jpg.6dcaf32289dd0e562189eb1f4bce532f.jpg

then there is this bit of the jacking point....it was stuffed

380925343_dsrust14.jpg.b2c4cc8334b2a1f8a77bf7ef51e9a409.jpg

1044693888_dsrust15.jpg.6a246d4761e93524a624d311a87d74b5.jpg

571453543_dsrust16.jpg.a759b65b166e0ff11c8b196b840b6810.jpg

this is all i could keep

2017664734_dsrust17.jpg.0a2dfc8afecd6608f8724610ae8bdf79.jpg

 

so made this

702854978_dsrust18.jpg.60edd056df364c8970c67af1a002b6a6.jpg

2046671646_dsrust19.jpg.62d37bc8ca863cf064cf5eb16c771737.jpg

and this is it all done.....time to move on to another bit

1990713820_dsrust20.jpg.0bcaf51bab6084a321756a9309a438e3.jpg

618982170_dsrust21.jpg.8f8341c897307e4d29ba986b3b082c1d.jpg

1736390446_dsrust22.jpg.959387130aaad4ca52e5b4134f3e1e86.jpg

 

 

 

 

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time for the driver side sill....starting with the front end... thought it would have been a small patch but by the time i found clean metal it got bigger.

1919508243_dsillf1.jpg.0dc6264a93eb4680cd1f1de6c05996c7.jpg

1790601775_dsillf2.jpg.cf168318bb8e1e1cb3989171ade4076b.jpg

26957754_dsillf3.jpg.e29fb3fabe8cd496049578d5336648fa.jpg

then the rear of the sill (didnt see any rust but it needed straightening and i suspected a patch over rust)

1166964901_dsillr1.jpg.f747bbf841f76375358e2d7948fcd225.jpg

1575508294_dsillr2.jpg.923297b089bc44c98a0c93216eb2dd24.jpg

360276768_dsillr3.jpg.f6231ead83e3c673ec01957100fc5f7c.jpg

903168622_dsillr4.jpg.4b2562d25e668427ac423231944e1213.jpg

1517960997_dsillr5.jpg.a308d3cbb496829163e71d6549715343.jpg

2055031901_dsillr6.jpg.f89cac85a2cbd3ddbd69dd8f88a5e62f.jpg

155865762_dsillr7.jpg.a929b675298365bd2748b171c741d588.jpg

1887655490_dsillr8.jpg.4da66f51adfcbe16df658238c84628cb.jpg

696476533_dsillr9.jpg.27fed1d108e7f30962606368bd39290a.jpg

1320883336_dsillr10.jpg.f57700ae80c204ab332f534030164e32.jpg

1169947425_dsillr11.jpg.3ec4c664296d306a7cc55ce78f8083a1.jpg

469448169_dsillr12.jpg.5708b9ea45a501e198d05e6bc2d2262a.jpg

1552767891_dsillr13.jpg.54abd69945d55ecb1e8b8bc348eea562.jpg

1606307176_dsillr14.jpg.4885a98011ce74be407d7d5caccdae47.jpg

490349027_dsillr15.jpg.3fb170aaabab6fba55d85ac10325fd8f.jpg

942414889_dsillr16.jpg.8791e958c4fd73b9923d11015315cece.jpg

208382655_dsillr17.jpg.7dc47c87593e822a407deb50c498883a.jpg

 

 

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so i think i might have all the rust on the drivers underside done.

rear guard......not bad at all

41897340_dsgaurd1.jpg.7f080c8df15ca737a2c8ce5e77247e53.jpg

527620009_dsgaurd2.jpg.1177b6a27970928e8f4483567e106266.jpg

1758422525_dsgaurd3.jpg.6aab93908f22806607a9ca848c79ae8a.jpg

1270289249_dsgaurd4.jpg.ddf4606fa310738e4413cb7f9785173b.jpg

803584510_dsgaurd5.jpg.7a7996bfc5d1bc05bf7877852d0815d5.jpg

and the arra at the front under the head light...made it a differant shape to factory but with 2 small holes it should drain better

2028748928_dsheadlight1.jpg.565b754afc85cd7425f22727d0b48690.jpg

71301951_dsheadlight2.jpg.7fa504c7336ae01b68393525c81ccee4.jpg

728076239_dsheadlight3.jpg.6b4e7f8e843d505a3822761079cb8780.jpg

1030537001_dsheadlight4.jpg.2e29f002ad40f207c0f6ff2bc2e6376a.jpg

 

 

 

 

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started on the passenger underside 

got a small patch done on the floor

898067570_psff1.jpg.057b5f72c7cb1ccbfa4d5172f7056673.jpg

1280986016_psff2.jpg.45cda64ff0b5ac7aec92c040f8539487.jpg

got the cap at the end of the sill done.

2112678077_psf1.jpg.989a2cf367560b5021088def197038e5.jpg

1893774251_psf2.jpg.f7c18c79c635926ea713e53c7d66b7ba.jpg

1277296566_psf3.jpg.e366479c3cb7b02e5bf1dc3d703d4516.jpg

the jack brace looked but looking from the inside it was rusted so i cut it out cleaned it up welded in a new brace and welded back on.

510064768_psjp1.jpg.483425f08a7119e9fe434d0773185e00.jpg

2083973358_psjp2.jpg.d1bfc2f37899e8c81a838b15a2dc7e6c.jpg

976891720_psjp3.jpg.56dfbde7bd23a730ab6c6fe3abf1aacb.jpg

954504163_psjp4.jpg.d139a7a39b80e2bf4fababe5cab8bcea.jpg

88881806_psjp5.jpg.a132b055bb27e6521f2cff1f967db091.jpg

and then moved onto the area under the pasenger headlight...i know its not factory shape but with a couple of holes it will drain heaps better 

1181178766_pshl2.jpg.7facedf3fbb41403aa140be72bfbdcf6.jpg

111997025_pshl1.jpg.381349a19d1752afedd54d9f076f7abd.jpg

1166686095_pshl3.jpg.bf4da14d00350584f124f2b4f51eed04.jpg

503534141_pshl4.jpg.c14cd32f9eb6596f38cff7a7d21e9258.jpg

 

 

 

 

 

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got some gas so finished the passenger side sill 

282006042_pssilla1.jpg.4933aefb29936be011132a7054e41a78.jpg

then moved on the the rust in the passenger side wheel well

1920096274_psrigaurd1.jpg.d93d621b6dbab6ac86b8aecc9489b33a.jpg

110504374_psrigaurd2.jpg.8ab8d4273acdc4ad09f4112e6c8ff907.jpg

751565123_psrigaurd3.jpg.8e63aae14cd69140b9be3b3718c97f49.jpg

1293870948_psrigaurd4.jpg.44fa960add1e7c651ec0fb6b70fe4b52.jpg

then the passenger outer guard 

1278908465_psrogaurd1.jpg.888f8e99da72cc0ef1d8aac7879351dd.jpg

2091302042_psrogaurd2.jpg.6332ea6abc494eb9f2e97431673d4e5a.jpg

and the passenger rear 1/4

525626071_psrearq1.jpg.8ed456c1e5606bf010d6fcee82e3ddf7.jpg

1933188321_psrearq2.jpg.1a69e9d295a1e0033d0f05e3dc43ac2a.jpg

118619320_psrearq3.jpg.3d13f4ebb8df908bc6ac9e0ba526576a.jpg

1950336386_psrearq4.jpg.4f75921a765a23dcf42681211da4cbc4.jpg

the there is the front....i wanted to do the front lower panel rust..but i realized i needed to make the radiator support parts first and to do that i needed to cut everything thing out i didn't want.

fe1.jpg.0eddfbd0800c1db61c4bac2dfadbb95b.jpg

fe2.jpg.9fb0bc9d09f120dec1f7c198004727d8.jpg

fe3.jpg.77dd0f284f6cbc706c6469dda29e7fc8.jpg

fe4.jpg.a4a4b945dd92c360a233034a6138905b.jpg

fe5.jpg.09840f74f5a9b9ce6700bc096e88aaed.jpg

 

 

 

 

 

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