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Rhyscar's Toyota Levin - ‘fab it all from scratch’ project


Rhyscar

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In my experience a lightweight well handling na 4 cylinder the handling and braking plus how well the gearbox will shift & decent driver will trump whatever peak power people talk about on the internet. 

 

I do however suspect it will go hard for what it is, plus will make doort noises, and it's clear to see you have considered a 2zz.

So ticks all those boxes.

 

My honda wouldn't even go under a 14 flat 1/4 mile but is capable of competing closely with some pretty modified turbo awd race cars. 

/ skid pics aren't loading?

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1 hour ago, mjrstar said:

/ skid pics aren't loading?


Yeah agree 100% it’ll be fun and fast no matter what power it makes. I’m most interested in the result because most people on the internet with 2zz’s are celica/mr2 or lotus weirdos who pay the money rather than engineering things properly themselves. I haven’t seen any properly impressive NA builds or power for that matter. 

 

Skids are a while away still.. but I do have an excess of shitty 17” goodrides in my tyre stash :-D

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I forgot about this, but ages ago I helped a mate wire a link into a 2ZZ runx rally car. 
So from memory this was completely standard mechanically, apart from ECU install.
So still that super grotty exhaust manifold and so on. So made pretty sweet power considering.
Based on this powerband looks like it should keep going for another 1000rpm, guess they were playing it safe. 
But was easy to tune out the dip from the factory lift being set at a stupid RPM to feel more VTEC-ey.

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Yeah wow that’s a super flat power delivery when you get vvt working. And the high rpm dip is most definitely the yuck exhaust manifold situation. Will be interesting to see how it goes above 8000!

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39 minutes ago, Rhyscar said:

Does anyone have any good guidelines for engine run-in? Engine has been sitting for 11-12yrs. Has fresh bearings (didn't touch crank), valves (oversized) and Headgasket but from memory we didn't touch the rings and we left the factory liner alone.

You've dropped the oil already, so fresh filter and oil, then just drive it (maybe take it easy the first few 100km)

Id probably run some higher zinc oil as that will help with lubrication, wont hurt anything and should help with reducing wear/friction

How clean is the motor? if the motor has some buildup you could run some higher detergent oil to help clean it out

Main reason for breaking in an engine are for rings to seal and not bearings

Probably do an earlier oil change just to make sure everything looks ok

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I'd say if you haven't done rings then it's ready for full send I reckon.

On a side note a mate of mine has a b16a racecar he wanted higher compression so put some second hand pistons in it, inspected the rings and bores and decided the 250,000 km original rings were still good to go.

So no need to bed rings, and can get straight into swinging the engine to 9200 rpm again.

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Cool thanks @shrike and @mjrstar , consensus is it's good to go. I found a 5w-30 Penrite mineral oil that I'm running it on currently. A little unsure what spec to go with next, may just default to Motul 300v because it literally works with everything racecar related. 

Although I'd be interested in what oil the TRS cars ran in these engines? Surely a Castrol being toyota?

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It sounds great man! I can't wait to hear it at full song. 

Here's some info about engine break-in. There's also a break-in module in the engine building courses on HPA that I know you have access to :) . 

 

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