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Broccoli's 1200 ute


Brock-Lee

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started cutting the rear of the ute today.

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That bracket was for the OG massive as balls bumpstop. This was hitting the diff heaps as so I cut it off

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Oh Hello big hole in chassis rail

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Will cut a notch into rail after I get springs made up and shit.

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  • 8 months later...

/so this is a boring as fuck update.

So I cut the massive spring mount towers off the chassis today and then just welded the pivot tube to the chassis rail and proceeded to build a box around it to make it all strong like.

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That thing^...

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Became that^...

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Which became that^

And I dont have the photos of the next bit.

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Welded it up today.

Took a blurry photo so my welding looks better etc.

sdc13800.jpg

Now with no blocks a 155/55/14 sits just inside the guard line. So a small block to get me where I want will be lush as balls.

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as for clearance at this height I have already cut off the bump stop bracket and will need a small notch to get enough/hopefully enough travel haha.

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That is 50mm clearance at the moment and I can hopefully pull another 30-40mm out of the rail.

See what happens once I make some blocks :lol:

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made blocks out of wood and then g clamped the spring/diff/block together because my U bolts wouldnt fit.

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Boom/with a 20mm cut from chassis and new bumpstop mounts I can have 60mm travel at that height/go 20mm lower and have 40mm travel/tuck 14's/ 8) /be famous like zeb

Still have ~60-70mm clearance to lowest point on chassis but my gearbox and xmemebr etc sit pretty low.

Anyways, just doing some calcs now to see what I can cut the rail down to and still have enough guts/the same as factory strength.

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Sup.

Mocked up the cross member and struts today.

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Notice the baked bean tin spacer. Made oyut of whatever happened to suit

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^that is how much Id need to shorten that shock to get it to work haha.

New shocks are on the way and a complete new setup is in the pipeline.

Also.

geometry. LOL

dscf0135ll.jpg

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  • 1 year later...

O5FubtE.jpg

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This is what I ended up with after way too long lying underneath and measuring things/scratching my head/arse.

A quick tidy up and some paint and the rear is finished yaaaaay.

Now its time to wait for another year for the next update haha

EDIT: It looks like the worlds smallest notch in those photos but after a lot of thinking the main reason was to strengthen the rail so it could take a bumpstop load. After removing the bracket and the small cut I made I gained ~30mm. a heap of work for not that much but when your playing with fuck all travel it made a huge difference haha.

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